Vivek Kumar
Laxmi Aangan
Pimple Saudagar,
Pune-411027
* **************@*****.***
ENGINEER [INDUSTRIAL ENGG, CIP Moderator 3 YRS EXPERIENCE.
B.E. (Industrial & Production GRADUATED IN YEAR 2010
Dynamic and energetic, fast learner and result oriented professional with 3
years of experience in Industrial engineering, productivity improvement and
Information technology(mobile applications)
PROFESSIONAL SUMMARY
Exposure to modern manufacturing and productivity improvement practices
such as- 5 S, TPM, Lean Manufacturing, Process mapping, Process specialist,
Value Stream Mapping
> Undergone 15 days training in Volkswagen (Germany) for Global Continuous
Improvement Process moderator
> Undergone 1 week certification course of MTM-UAS conducted in India by
MTM ASSOCIATION OF GERMANY.
> Trained for conducting productivity improvement workshops by moderators
from Porsche Consulting
> Undergone 3 days basic training in Volkswagen for basic MTM-UAS
> Undergone 2 days training on EAWS (Ergonomics Assessment Worksheet)
> Undergone 1 week training for Value Stream Mapping by BMGI Consulting in
Volkswagen India
> Undergone Two days training of Volkswagen Production System.
> Exposure to Quality control instruments such as Vernier Caliper,
Micrometer
ACHIEVEMENTS
> Conducted around 50 CIP workshops for productivity improvements in
Assembly and Paint Shop
> Process optimization of Chassis, Trim, Finish and aggregate line.
> Line Balancing of Chassis, Trim, Finish and aggregate line.
> Stabilization of PDI Shed process, converting to line concept
improving productivity (32 jph to 60 jph)
> Optimized the flow of material and information in vehicle dispatch
process reducing the manual activity by 6 hours using Value Stream
Mapping tool
> Optimized the complete Assembly Supermarket, implementing Kanban,
Milk Run and re-layouting of complete Supermarket
> Implemented FIFO in JIT Dock (individual and Batch FIFO)
> Optimized the Supermarket to accommodate the upcoming Engine Plant in
the available area. Optimized available space by 60%.
> Optimized the flow of vehicle for spot repair in paint shop
> Worked in Client project (Royal Bank Of Canada) in TCS
> Represented Volkswagen in National level Industrial Engineering
Competition in NITIE, finished 2nd
> Represented Volkswagen in Productivity Case Competition 2012 against
35 other companies in Poona Divisional Productivity Council, finished
1st in automobile section
1 .
RELEVANT SKILLS
> Knowledge in MS Word, Excel and PowerPoint - Intermediate level
> Knowledge of
. AutoCAD.
. Catia V5
. Ansys
. Pro -E (Basic, as per curriculum)
. CNC train (Basic, as per curriculum)
> Good presentation skills
> Good written and oral communication skills
> Ability to form cross functional teams and drive them to achieve
defined targets
PROFESSIONAL PROFILE:-
VOLKSWAGEN INDIA PVT LTD,PUNE
Designation : Officer - CIP moderator
(Industrial Engg +CIP Office +Lean
Center July '11 till date
Company Profile : Manufacturer's of cars.
2 Roles & Responsibilities:
. Responsible for conducting Continuous Improvement Process workshops
for Assembly and Paint shop as a CIP moderator.
. Process Analysis(time study) of the Assembly lines (Chassis, trim,
finish, Aggregate line)
. Planning and execution of CIP workshops for Assembly and Paint for
each year.
. Lean tools implementation on the shop floor to improve productivity
. Conducting Line Balancing exercises: Conducting Line Balancing
exercises to identify shop floor bottlenecks and suggest improvements
such as need for adding resources or division of work content among
operations.
. Conduct Process improvement studies: Conduct critical analysis to
identify better processes and methods (eliminate/simplify/combine,
etc.) for all the critical operations and processes to improve the
productivity of all the resources.
. Key focus on quality, productivity, cost, cycle time (Bringing down
overall cycle time and throughput time through process and time study)
to have cost effective production.
. Preparation of workplace layouts & allocation of manpower
. Process flow diagrams with cycle times & TAKT time calculation.
. Use of Value Stream Mapping to define a improved flow of material and
information
. Using MTM-UAS (Methods-time measurement) technique during workshops to
prepare base data
. Layout analysis with basic tools (Spaghetti) and modification for the
improved condition
. Providing managerial and technical direction to a CFT during the
workshops.
TATA CONSULTANCY SERVICES
Designation : Assistant System Engineer
Mobile Applications development
(Mobility Division August
'10 to July '11
Company Profile : Information Technology vertical (TATA Group)
4 Roles & Responsibilities:
. Developing applications for android OS devices (mobile & tablets)
. User interface developer for People Finder Project
. Developing screens for the applications and backend programming for
the same
. Developing user interface for a section of TATA Group project
. Working with Client for online Mobile Banking Application (Royal Bank
of Canada)
. Acting as a developer for the screens of the banking application
. Acting as tester for regression testing of the complete mobile banking
application
. Preparing test cases as per the requirement and documentation of the
same for the client
. Interacting daily with the onsite Client in Canada for the requirement
INTERNSHIP PROJECTS:-
1) DEFENCE RESEARCH AND DEVELOPMENT ORGANIZATION
Dept : Mechanical Engineering (Electronics and Radar Development
Establishment)
Duration: Feb'10-May'10
Topic : Design and Optimization of Radar Antenna Structure- Solid
modeling done on Ansys and further stress analysis was done to find
the most optimized radar antenna structure considering different beam
structures.
2) TATA ROBINS AND FRASERS ltd.
Dept : Production
Duration: 21 days
Topic : Production of Unbalanced Motor Feeder - Complete processes
involved in the production of an unbalanced motor feeder.
3) Project on HY-Wire Cars (A concept car by General Motors)
Sixth Semester (as per curriculum)
Project on design and working of the concept car by GM. The car uses a
hydrogen fuel cell and drive wire system. The design was a skateboard
concept with hydrogen fuel cell to provide the power for transmission
EDUCATION PROFILE
Examinatio Institute University Year of % of Marks Grade
n / Board Passing
B.E. Manipal Manipal 2010 8.78 Distinctio
Institute University (CGPA) n
of ,
Technology Karnataka
XIIth Patna Patna 2004 65.33% First
Science University Class
College
Xth Rose Bud ICSE 2002 85.66% Distinctio
School n
SALARY
Present : Rs.4.86 Lacs per annum (CTC)
Notice Period: 1 month
PERSONAL DETAILS
. Date of Birth : 18/10/1985
. Hobbies : Reading Magazines, Playing Cricket, Watching
Movies.
. Status : Single