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Quality Assurance Engineer

Location:
Canyon Country, CA, 91351
Posted:
June 20, 2013

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Resume:

NOEL M. SANTOS

***** ****** ******* *** ***

Canyon Country, CA 91351

661-***-**** Cell Phone

Email: *********@*****.***

Results oriented Engineer with proven ability to organize and administer a Quality Management System in accordance with industry

standards. Over 20 years experience in Electro-Hydro Mechanical manufacturing applications. Thorough knowledge in the

implementation, certification, and maintenance of the ISO 9001:2008 and AS9100, Statistical Process Control (SPC), 5S and Lean

Manufacturing Assessment Program, FAA FAR 145 Repair Station Program, ITAR, MSA, ANSI/IPC-A-600/610C, Military/Federal

specification/standards, metrology, material specifications and special processes. Excellent verbal and written communication

skills, familiarity with Windows operating system, Microsoft Professional Office programs, Microsoft Outlook, Manufacturing

flowcharts (VISIO, Micrografx), and SPC/SQC operating software.

EDUCATION / SPECIAL TRAININGS:

Bachelor of Science Degree, Major in Mechanical Engineering University of the East, Philippines, 1979

Geometric Dimensioning and Tolerance Course (ANSI Y14.5) American Institute for Quality and Reliability, 1985

Advanced CMM Computer Technology Brown and Sharpe, Rhode Island, 1988

Certified Mechanical Inspector (CMI) American Society for Quality Control, 1990

Boeing D1-9000 Advance Quality System Program Fullerton College, CA, 1995

Statistical Process Control (SPC) Fullerton College, CA., 1995

Advanced Supplier Quality Audit Course ASQC, San Diego, CA, 2000

TL9000 Internal Lead Auditor Course Excel Partnership Program, CA, 2000

Managing Supplier Performance: Measurement, American Management Association, 2001

Quality Improvement and Certification

PWB Process Control and Failure Analysis IPC EXPO Workshop, Long Beach, CA 2002

Apollo Root Cause Analysis HR Textron, Valencia, CA 2006

Cause Analysis and Mistake Proofing Workshop Honeywell, Torrance, CA 2007

Holds FAA Airman Certificate (valid for Inspection and Return to Service at Crissair, Inc.)

EMPLOYMENT HISTORY:

ADEL WIGGINS GROUP, Los Angeles, CA

November 2011 – Present

Position: Sr. Quality Engineer

Duties and Responsibilities:

Oversees the composite manufacturing which includes new product development, Quality Inspection Plans (bonding, winding, tube

extraction, grinding, NDI, TgTesting, etc.), qualification testing and capacity planning . Maintain performance metrics to monitor

progress and keep management informed of status, challenges, accomplishments and opportunities for impro vement. Initiate

corrective actions to improve process performance. Work with cross -functional teams to initiate rapid actions to meet customer

expectations and provide feedback to Manufacturing and Engineering as it relates to new product development, p roduceability and

meeting design requirements. Organize and assign work; ensure effective use of manpower and facilities; recommend changes in

workforce commensurate with operating requirements.

CLASSIC WIRE CUT, Valencia, CA

February 2011 – November 2011

Position: Sr. Quality Product Development Engineer

Duties and Responsibilities:

Develop and implement quality procedures and work instructions and performs internal audit to support company objectives in

complying with the requirements of Quality Stand ards ISO 13485 and ISO 14971:2001. Represent quality during development

meetings on New Product Introduction (NPI) and process reviews. Develop piece part approval plan (PPAP), Control Plans, Gage

R&R and process capability studies, and flow down of requirements (internal and supplier) . Participate in nonconformance report

activities including internal and customer rejections, track metrics, and create trend analysis defect charts and graphs. Investigate

and correct supplier quality issues and establish a culture of continuous improvement. Creates and distribute reports on supplier

quality performance, supplier corrective action status, containment request status and other reports as determined by managem ent.

Performs product, process and supplier audits and integrate new suppliers into ASL. Prepares and execute rolling audit plan

including system audit, process audit, follow-up audit for continuous improvement, and rate readiness audit.

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EMPLOYMENT HISTORY (cont.)

CRISSAIR, INC. Palmdale, CA

August 2006 – November 2010

Position: Quality Engineer

Duties and Responsibilities:

Managed internal, supplier and customer corrective action program by applying the principles of Apollo Root Cause Analysis, 5-

Whys, 8-D Corrective Action Steps and Process FMEA. Processed customer return materials (RMA) and MRO to determined

accountability of the rejected materials. Created, added, and revised repair routers and BOM on RMA work orders to maintain

proper documentations and traceability of components being replaced /repaired. Monitored internal testing (ATP) and takes

appropriate corrective actions to improve the manufacturing process. Provided support in the supplier’s qualification program (dock

to stock, reduce inspection process) and approval to Approved Supplier Listing (ASL). Compiled statistical data (First Pass Yield),

rework and scrap trend analysis, cost of quality, and managed internal reporting quality performance metrics. Supported the quality

organization in ISO 9001:2008 and AS 9100 certification program. Participated in continuous improvement program such as FMEA,

5S events, and Lean Manufacturing.

HR TEXTRON, Valencia, CA

February 2005 – August 2006

Position: Sr. Quality Assurance Engineer

Duties and Responsibilities:

Interfaced with customers on failure analysis request, coordinated test schedule with manufacturing to verify customer stated

rejection and response to corrective action request when failure has been determined . Supported customers process verification

audit (PVA) and quality systems audits. Participated in 5S implementation, improvement workshops, and Value Stream Mapping

process. Supervised Final inspection to ensure full compliance of the required documentations and drawing requirements.

TEKELEC, Calabasas, CA

September 1999 – July 2004

Position: Sr. Supplier Quality Engineer

Duties and Responsibilities:

Directly responsible in the Supply Chain Management program, supplier certification and approval, and on -site audits. Performed

source inspection on PCB assemblies, cable assemb lies, box built, and sheet metal components. Conducted process validation

audit (PVA) at supplier site to ensure non-defective release of products. Collected data, generated, and published monthly Supplier

Quality Rating. Supervised Receiving and Final inspection in disposition of nonconformance materials. Represented quality in daily

MRB activity and ensured materials rejected and product RMAs are processed within agreed goals. Initiated, follow -up, tracked, and

closed Supplier Corrective Active Report (SCAR).

NCMI BRUEGGEMANN, INC., Ontario, CA

November 1997 – September 1999

Worked as a Quality Consultant (Independent)

AIR ELECTRO, INC., Chatsworth, CA.

April 1996 – November 1997

Position: Quality Assurance Manager

Duties and Responsibilities:

Directly responsible in the company's operation of the Quality Assurance department and the implementation and approval of ISO

9002 Quality System Standards. Created and developed ISO Quality Assurance Manual, generated quality procedures, work

instructions, applicable forms, and training of personnel to comply with the requirements of ISO 9002. Performed internal system

audits, interfaced with auditors and customers quality survey. Response to all customers' corrective action requests, invest igated

and evaluated customer returned materials. Maintained calibration schedules and performed internal calibration on inspection

equipment.

TRI-STAR ELECTRONICS, INC., El Segundo, CA.

July 1984 – March 1996

Position: Supervisor/Quality Assurance Engineer

Duties and Responsibilities:

Responsible in maintaining a quality system in accordance with the requirements of MIL -Q-9858A, MIL-I-45208 and MIL-STD-790.

Implemented continuous quality improvement thru Statistical Process Control (SPC) . Established appropriate control charts (X-

bar/R-chart, Histogram, Flow Charts, Pareto, Cause and Effect Diagram, etc.) to provide evidence of a controlled process.

Generated weekly and monthly Key Process Capability report. Prepared and updated documented test pro cedures and quality

instructions to ensure the compatibility of the process. Responsible in the facilitation of the advanced quality process, in cluding the

qualification of new products (QPL). Performed gage studies, control plans, product and process FME A's. Conducted training on

“Certified Operator Program”.

MEMBERSHIP AFFILIATED:

American Society for Quality Control (ASQC), 1990

IPC Association Connecting Electronics Industries, 2000

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