Project Manager Engineer
Resume:
Peter Tiagunov
Manufacturing Execution Systems Solutions Architect
ISA 95 Levels 0,1,2,3
**** **** ****** **. ******, TX75035
E-mail: *****.********@*******.***
Experience Summary:
Overview: Proven results in collaborative research, design, implementation,
optimization and support of standard manufacturing solutions and practices
in distributed manufacturing environments worldwide. Identification of
design patterns, application of standard modules, interfaces and
components, to; leverage reusability, reduce downtime and promote
applicable standards. Development of EDI applications with automated data
integrity control and notification mechanisms. Prepare standard scenarios
for rapid deployment or migration of legacy systems and assembly stations.
Virtual environments utilization and source control techniques in
requirements-prototype-test-stabilization-release cycle development
process.
Specialties: Design and/or transformation of Manufacturing Execution
System(s) with emphasis on complex, bill of material driven, manufacturing
assemblies, using unified standards approach. Enable flexibility in
adaptation to change(s) and further stabilization trough highly reusable
components and interfaces. Automatic/Semi-Automatic recovery and exception
handling mechanisms with self-explanatory messaging. Modeling manufacturing
assembly instructions scenarios for execution engines. Enablement of
multiple manufacturing entities participate in cross-contribution
development process.
Promotion of open standards and protocols.
Details: Over 16 years of experience in Industrial Automation Technologies
Engineering, business manufacturing systems and controls fields. Design,
development and integration of production and error proofing systems,
Database design and programming, Quality Control, Data reporting and
analysis, Programming languages, Industrial networks, and networking
architectures, EDI, ERP & MES systems, Warehousing systems, Web
development, TCP/IP Sockets programming, Communication interfaces,
Industrial control, PLC/PC-based control, Tool controls, RFID, Visual
inspection and Project Management.
Automation Hardware
OPTO22, Micrologix, ControlLogix, PLC5, SLC5, PHOENIX CONTACT, GE Fanuc
Series 90, TSX Telemecanique, Modicon, SIMATIC S7, EasyIO
Indramat
Balogh, Alien, PAL650, iDentec, OmronRFID
Atlas Copco, Stanley Alpha, Makita
BANNER, Cognex
Automation Tools and Software:
FTMetrics, FTHistorian, FTAssetCentre,
GE Proficy (iFIX and Cimplicity), ICONICS Genesis32/64 and Biz-Viz,
Entivity-Steeplechase, Wonderware
PAC Control PRO, RSLogix, RSSQL, RSMACC, SoftLogix, RSView, UnityPRO
Application Development Software, Environments, Languages, methodologies
and tools:
UML, UP and OOA, Visual Studio, C#, C#+ASPX, C, Java, Eclipse, MSMQ
SQL Server 2000-2008, SSRS, T-SQL, DTS
DB2, ORACLE, PL-SQL, MySQL
Corda PopChart server, designer and web control. Crystal components.
Microsoft Chart Controls.
Subversions SVN, WebSVN.
VMWareFusion, ESXi, VirtualBox, MSVirtual Server2005
Business Applications
Telvent OaSys
PowerB2O ALTA
Tridium (NiagraAX and Sedona frameworks), FMF -Flexible Manufacturing
Framework
SAP R2 (MM, PM,PP)
Warehouse Management System v4.2d
Training courses and certifications
RSI ICONICS Genesis64 10.6 Basic Training.
OSISoft. PI ProcessBook, PI DataLink, PI WebPart, Building PI
System Assets and analytics with PI AF
TELVENT OASys DNA 7.5 Component Integration, Report Generation.
Invensys ArchestrA System Platform Part1. Application Server.
Rockwell Automation. FactoryTalk AssetCentre certification
(Partner Program)
OSHA 10 Hour Construction.
Square D Company Training Program TSX V5 Level 2, TSX 4.7 Level
1
Smith Corona Service and Support Training Program
COMPAQ Service and Support Training Program
IBM (LAN Technologies, Router Networks, and LAN Adapters)
HP EtherTwist Networks
Novell Education Courses (508,518 3.1X 4.0X Adm./Advanced
Adm., 200 Networking Technologies).
Employment history:
April'2011 -Present Prime-Controls LP
815 Office Park Circle. Lewisville, TX
75057
Construction of development environments and simulated processes.
Development of proof of concepts, demo/study cases for perspective
customer(s) and/or internal resources development. Participating in design
and deployment of several automation projects using RSBizWare applications.
Development of custom web application using OSI PI Historian, PIBaGen and
Chart Control for .NET. Development of interface for Vantage Point to
import and create dynamic time periods. Consulting services for Iconics
based projects.
Major projects completed/inprogress:
- Dallas Water Utility operations execution and data handling and
reporting. Softawre: Telvent(Schnider), OSISoft (inprog).
- Silocaf of New Orleans. Migration and standartization of MES
solution business interfaces using RS Transaction Manager,
SQL Server 2008R2 and AS/400 (complete).
- MaryKay, Implementation of a Rockwell Factory Talk Metrics solution
for a major production line (complete).
- Pasadena, TX, upgrade of wastewater operations solution from
Wonderware7 to Iconics64 (complete)
May'2010 - April'2011 Kors Engineering Inc.
2805 Pontiac Lake Road, Suite 2B,
Waterford, MI 48328
R&D Engineer. Open source frameworks, MES and BMS integration
architectures, Ethernet enabled smart devices.
Caterpillar Engine Assembly Plant, New Braunfels TX. MES project. Tridium
and Plex integration. RFID integration.
September'2008 - April'2010 MSX International
1950 Concept Drive, Warren, MI 48091
Visteon IT/MES System Analyst/Programmer
Successful development, deployment, standardization and support of
Instrument Panel MES program worldwide.
May'2006 - September'2008 Catalyst (formerly Avanti-Systems WW) LLC
4141 N. Atlantic Blvd Auburn Hills, MI
48326
MES Solution Architect/Analyst/Developer, IT Manager
Design and development of a standard modules, interfaces and components to
leverage reusability and reduce downtime. Design and implementation of
standard FMF (Flexible Manufacturing Framework) template. Preparing
standard practices for rapid deployment/migration of/to FMF stations.
Maintaining multiple projects across manufacturing for
implementation/migration to described standards as part of year model
changes.
Development of a standard interfaces to support peripheral devices in FMF
trough open protocols. Devices include Atlas Copco and Stanley torque
controllers, BALOG RFID, Banner and COGNEX Vision Sensors.
Development of a dynamic high density pick light/light curtain systems.
Architecture of company's distributed networks using secure tunnels.
Maintaining PDC, user accounts and remote access. Maintaining virtual
server and virtual environments for development. Developing practices for
requirements-prototype-test-release cycles using virtual environments.
Maintaining company version control system.
May'2004 - May'2006 Avanti-Systems WW LLC
4141 N. Atlantic Blvd Auburn Hills, MI
48326
Sr. Application developer
Completed Project:
Supplier to OEM JIT(Just in Time) Level 1 and Level 2 components sequence
application development using MS SQL server 2000, C# windows services and
ASP.NET web user interface.
Completed Project:
ALTA - OPTO22 - Iconics Web HMI operator interface development for
instrumental panel assembly line.
Completed Project:
Level 2 components JIT sequence application development and implementation,
using MS SQL Server 2000. Interface with OEM and SAP(iDOC) systems.
Automatic exception report delivery via e-mai.
March'2001 - February'2004 Advanced Research Company
4140 S. Lapeer Road. Orion, MI 48359
Factory Information System (FIS) Project Manager at American Axle &
Manufacturing, Inc. (contract).
Completed Research: "Performance analysis of industrial equipment with
continuous cycle ". Initial research and experimental model (using:
SoftLogix, PLC5, OPC, Iconics GENESIS32 components, RSSQL and SQL Server).
Completed Project: Research and evaluation of a Change Management Solution.
Responsibilities and tasks:
- Participating in the process of evaluating change management systems,
including Cimplicity Manager (GE Fanuc), MDT Mass AutoSave (MDT Software)
and RSMACC (Maintenance Automation Control Center) Verification module
(Rockwell Software).
- Beta testing of RSMACC system. Developing customized procedures and
scenarios for configuring and using RSMACC verification module and its
components. Working with software manufacturer on identifying and
correcting errors.
- Working with control engineers in order to gather system requirements,
learn current process and present transitional model.
- Introduction of dual-schedule scenario for tracking expected changes in
control logic in "New changes - Stabilization - Release" process as well as
unexpected changes.
- Introduction of "Control logic and evolution of versions" concept.
- Configuration and test of RSMACC pilot system with 40 industrial
controllers (PLC's and SLC's).
Completed Projects:
- Applying Unified Modeling Language (UML) and Unified Process (UP) methods
in design of a "FIS Universal Data Model" (UDM) for physical and logical
organizational granules of a company. Introduction of a UDM concept that
accommodates existing: FIS1 data model, PlantTV data model and FIS2 data
model developed using the results of the workshop mentioned below.
Functional prototype of PlantTV data integration utilizing the UDM and
reusable screens.
- Managing a team of 2 engineers.
- Design and Implementation of a system for automated data collection and
interactive web-based reporting of production process parameters (samples),
using Visual Studio.NET with C#, Corda Popchart server, RSSQL, SQL Server
2000 Stored procedures.
Article: Collecting, storing and reporting production process data in
industrial applications.
- Design and Implementation of a system for automated data collection and
interactive web-based reporting of a first time quality (FTQ) data, using
Visual Studio.NET with C#, Corda Popchart server, SQL Server 2000 (DTS and
stored procedures).
- Beta testing of ReportWorX.NET - Enterprise Reporting, Charting and
Analysis Software.
- Developing common process of integration for existing crystal reports
into web applications using Crystal.NET component.
Completed Project: Collect, refine, prepare and present data for the
workshop on the following subject: AAM Forge FIS Phase2.
Machine Events, Machine Time structure, utilization and OEE reporting.
Responsibilities and tasks:
- Collecting requirements from different departments and individuals,
including: industrial engineers, manufacturing, maintenance, control
engineers, quality and plant management.
- Introduction of a "Standard Machine Events, Event triggers, Machine
Events definitions and conditions, Translation of Machine Events to Machine
Production status" concept.
- A complete presentation of Machine's Events concept, including MS Visio
presentation, graphical charts, diagrams and definitions of events.
- Functional prototype of the system concept based on collected
requirements (Prototype include: Presentation layer -Web application build
in Visual Studio.NET with C# (code behind) that includes: real time status
module and historical module with charts and data. Data collection layer -
built using multiple components from Iconics GENESIS32 suite with SQL
Server 2000).
- Summarizing the results of the above workshop into a set of documents and
presentations.
- Continue to work on system requirements.
Completed Project: Upgrading WEB based Factory Information System for
American Axle & Manufacturing Detroit Forge site.
Responsibilities and tasks:
- Managing a team of 2 engineers.
- Improved Real Time FIS database design and common stored procedure.
(Improvements allowed PN tracking, adjustable design cycle based on PN.
Calculation of the following variables: accruing target count, machine
utilization and average cycle time.)
- Introduction of a "Root Fault concept" - method of logging number of
occurrences and downtime associated with a first fault that causes
interruption of a production process.
- Participating in the process of Root Fault logging system implementation
on several machines.
- Design of "Root Fault Analysis" report.
- Working on reporting tool requirements for production monitoring systems.
Completed Project: Research, Development and Implementation of WEB based
Factory Information System for "American Axle & Manufacturing Detroit Forge
site". Phase 1.
Responsibilities and tasks:
- Gathering and analyzing system requirements, building prototypes. System
architecture.
- Wireless technology research (802.11b. Site surveys, tests, network
design and integration with industrial networks).
- Software validation including: GE Cimplicity SCADA/HMI, Index XHQ Plant
Manager (INDX Software), Genesis32/WEBHMI (Iconics).
- Perform a risk assessment.
- Managing a team of 4 engineers.
- Design and development of a standard FIS OPC system interface for
production equipment.
- Participation in Real Time FIS database design and design of the FIS
common stored procedure.
- Managing purchasing, installation and deployment of system components and
wireless networks.
- Debugging and Testing.
- Design, development and deployment of several web-based reports for FIS,
using Crystal reports 8.5 and Crystal enterprise 8.0.
- System documentation, user manuals and presentations.
- Prepare system introductory course. Taught several classes (counted as
university credits).
Articles: 802.11b Wireless networks in industrial environment,
Architectures of FIS wireless networks.
Feb'2001 - March'2001 Advanced Research Company
4140 S. Lapeer Road. Orion, MI 48359
Position: Project Manager at American Axle & Manufacturing, Inc.(contract).
Completed Project: Startup, Implementation and Deployment of "Error
proofing system" for "American Axle & Manufacturing Detroit Gear plant"
10.5 and 9.5 rear axels final assembly lines.
Tasks:
- Implementation plan
- System simulation and testing
- Startup, Debugging and modification processes
- End user education
- System documentation and manuals.
Jul'2000 - Feb 2001 Advanced Research Company
4140 S. Lapeer Road. Orion, MI 48359
Position: Software Engineer at American Axle & Manufacturing,
Inc.(contract).
Completed Project: "Error proofing system" design and startup for
"American Axle & Manufacturing Detroit Gear plant"
10.5 and 9.5 rear axels final assembly lines. Using MS SQL Server 7.0,
Intellution 7.0 (FIX32), Steeplechase VLC 5.1 (flow chart programming
language with C type command syntax) and Interbus-S peripherals.
Tasks:
SQL Data Base design and programming using stored procedures as common
object
GE Proficy (Intellution iFIX) to SQL and user interfaces development
GE Proficy (Intellution iFIX) FIX32 - VLC OPC communication
PC Based Control design in VLC Steeplechase 5.1
Real time remote control, backup and recovery interfaces design using
TCP/IP sockets for Steeplechase 5.1
Sep'1996 - Jul'2000 Applied Control Solutions of Detroit, INC
1555 W.Hamlin Rd. Rochester Hills, MI 48309
Position: Software Engineer (contract)
Completed Project: Apr '97 - Jan'2000
SAP R2 and DMplus (McHugh Freeman) Implementation project startup
And support for DuPont Mt. Clemens Automotive Finishes Plant.
Responsibilities and tasks:
- Reconciliation Report clearing and SAP/DMPlus interface error
investigation
- Developing and Testing Scenarios for SAP / DMPlus Interface
- Evaluating Business Requirements and Processes
- DMplus administration and work practice optimization
- Item Setup and Location Management
- Developing Putaway Algorithms
- Intranet web site development and support
- Script programming for Reflection 6 and 7
- SAP Data Store Custom Report Design and online reports
- Barcode Labeling system Design and Implementation
- Training and Documentation
- Daily Support of Users
Position: Control Engineer
Completed Projects: Sep '96 - Apr '97
Software design and startup for "Chrysler 5.9 L Mac Avenue Engine Plant "
Crankshaft Drilling Machine Transfer Line
Using "Telemecanique TSX", "Wonderware".
Software design and startup for "GM" Tire and Wheel Balancing System
Using "Allen Bradley PLC 5, Panel Mate 1200 ".
Software design and startup for "Chrysler/TRW " Master Switch Tester
Machine
Using " Allen Bradley SLC 500", "Quick Panel".
Jan'92 - Sep'96 MBL ComputerLand,INC. Moscow
Position: Network Engineer
Completed Projects: Network Design, Installation and startup for "Bank
NefteProduct "(Novell),
"Steptoe and Johnson" (Novell),
"McHugh Company"(Windows NT)
Service Contracts: "Baker & Botts" Service Agreement
"ABB Service" Service Agreement
"AeroMar" Service Agreement
"Deloet & Touch" Service Agreement
Responsibilities included:
Providing Network Design, Installation, Startup, Optimization,
Troubleshooting and Support,
COMPAQ Computers Worldwide Service and Support
Education: Moscow State Technical University named after Bauman (Mar'
1992) majored in Electro Mechanical Engineering.
Moscow School of Fine Arts #3 (May' 1985) in painting, sculpture, graphics,
composition,
and history of arts.
Completed ICONICS projects:
Visteon (worldwide):
a. 5 Inside conveyor instrument panel and components assemblies.
Error-proofing just in time delivery system.
80 worldwide standard operator assembly stations (Iconics: GraphWorX
WebHMI, Global Alias, and Language Configurator)
Example of interface:
http://www.leanmes.net/solutions/operatorinterface.html
b. Manufacturing Information Portal. Production status and system
diagnostics.
(Iconics: GraphWorX WebHMI, Global Alias, DWX, DataMiner)
c. Shipping dock operator interface. Handheld portables.
(Iconics: PocketGenesis, Global Alias, DWX)
d. Order prioritization and release application
(Iconics: GraphWorX WebHMI, Global Alias, DWX)
Note! DB integration done with PowerB2O Shopfloor module, except (b).
PAC for (a) OPTO22.
Epila (Spain):
a. Integration of manufacturing system with QAD application.
Using SoniqMQ, Iconics BizVIZ Bridge WorX and Schieder PLC.
AAM
a. Pilot Fictory Information System Portal for Forge plant.
b. Migration of legacy Enterprise Factory Information Portal System
from FIX32 to Iconics platform.
(Iconics: GraphWorX WebHMI, AlarmWorkX, TrendWorX, Global Alias, DWX,
RSSQL)
Other:
a. Prototype for real-time monitoring of warehouse material movement,
using GraphWorX WebHMI and PAL650 Sapphire.
b. Several alpha and beta testing of Iconics ver. 9 and BizViz modules.
Regards,
Peter Tiagunov
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