Harold J. Clark
Anderson, IN. ****7
Home 765-***-**** ( Mobile) 765-***-****
Email: ******@***.***
Career Achievements
. CPMM. Certified Plant Maintenance Manager (University of North
Carolina)
. Outstanding management skills in machine repair and PLC controls
and Robotics repair and controls.
. Exceptional Facility Maintenance and plant engineering skills
. Extensive Plant engineering experience
. Energy Management Champion
. Six Sigma, Lean, & Kaizen training, FEMA, TPM, TPQ, Poke Yoke,
Kanban, S.M.E.D
. Senior manager for two new plant startups: 360,000 sq. ft, state of
the art, manufacturing facility for Honda America and 1.5MM sq. ft
plant for Metaldyne Corp.
. Certified Boiler and Pressure vessel Engineer with proficient
experience in all power house functions
. Excellent experience in plant engineering and project management
Work Experience
Rexnord Corporation Indianapolis, IN
April 2013-Aug 2013
Maintenance Manager
CNC Machining plant, manufacturing of bearings for Linkbelt, Rexnord,
500,000 Sq. ft plant.
. Responsible for 330 CNC machining center machines
. Preventive Maintenance program set up and installation
. Direct reports, Facility Engineer and PM Coordinator, MRO buyer and
two maintenance Supervisors.
. 40 skilled tradesman that were machine repair, electricians, tool room
machinist, Millwrights.
. Manager of Energy management team for plant.
. Long term and short term planning
Amacor Corp, Anderson, IN
Maintenance Manager/Plant Engineer
Oct. 2006-Jan 2013
(Advanced state of the art magnesium foundry plant for automotive parts
companies, GM, Ford, Chrysler, Toyota)
. Responsible for machine repair and facility maintenance of 253,000 sq.
ft facility
. Complete setup and management of CMMS Computerized Maintenance
Management System (CWPlus)
. Reduced maintenance downtime to less than 2% through maintenance and
production team work programs and multiple project management projects
. Increased production consistently within upper 90%+ by making work
flow cells and increasing throughput by VA value added suggestion and
modifications
. Increased quality of machine repair and production by good
communication and through team work
. MRO purchasing of parts and budget controlling.
. Furnaces are Induction melting and Crucible style furnaces
. D.D.C Direct Digital Control programs for machinery
Chrysler Corp / Metaldyne Corp, New Castle, IN
Aug. 2003-Oct. 2006
Preventive Maintenance Manager
(New plant start-up Transition from Chrysler Corp. to Metaldyne Corp.-
state of the art CNC automotive parts manufacturing facility for
suspension parts and wheel brakes assemblies)
. Directly involved in hiring of production and maintenance associates
. Manage and coordinate short and long term planning in machine repair,
and facility asset management
. Experienced in automotive new line launches of new products
. Designed and installed full Preventive Maintenance program, CMMS
"Computerized Maintenance Management System" that includes setup and
responsibilities for 1.3 MM square foot facility and over 4,000 pieces
of equipment
. Set up state of the art operator's machine check sheets for each shift
on a daily basis as part of world class manufacturing plan
o This was part of our Kaizen event planning for all production
and operators phasing
o Passed TS 16949, planning upgrade from QS 9,000 with top score
. Planning of all PMs and downtime justification
. Trained operators in Kaizen and 5s techniques as part of continuous
improvement program
General Cable Corp. Marion, IN
April.1999-Aug. 2003
Facility Engineering Manager
(Plant manufacturers Copper wire and cable for the large mining and
electrical specialty utility sectors)
. Responsible for 45 multi -skilled trades, plant engineer, plant energy
champion, project manager, two supervisors and two engineers with one
clerk in a 748,000 sq. ft union environment
Maintenance upkeep for machines, facility buildings, and plant
utilities (684 pieces)
Startup of CMMS Computerized Maintenance Management System including
inventory and maintenance work order systems along with history
tracking of all equipment
Installed predictive maintenance systems that lowered downtime to
below 4%Highly experienced in VFD drive systems, PLC systems and servo
units
Responsible for engineers, electrical and mechanical, as well as all
plant engineering functions
Departmental purchasing budget of 2.5 million in operating expenses
and over $4 million in capital project work
Skilled in all plant engineering and project management aspects, both
capital and expense projects
Injection molding experience and Extrusion of EPDM rubber and plastic
Negotiated all project contracts with outside contractors for plant
Honda, I.P.T Automotive plant. Greenfield, IN
Nov.1988 April. 1999
Manager of Plant Operations & Maintenance / Project Manager
(Automotive parts supplier for Honda America)
. Startup manager for new plant, overall responsibility
for all plant and functions of 400,000 sq. ft
facility
. Direct report departments included plant engineering,
machine repair, safety, wastewater and security,
janitorial, communications, tool and die repair
. Installation of all production lines and all plant
equipment from rigging to actual start up of machine
lines
. Excellent knowledge in Kaizen skills, cellular
manufacturing, S.M.E.D. and Poke A Yoke. Wrote and
negotiated contracts on each project
. Installation of computerized (DDC) Direct Digital
Control system of (HVAC) Heating Ventilation, Air
Conditioning conversion project for entire plant that
saved $700,000 a year
. Initiated freewheeling of natural gas with savings of
$400,000 per year.
. Skilled in cryogenics applications. Heat-treat
furnaces, and vacuum furnaces
. Manager of all plant emergency planning and back up
plans for the plant, including fire brigade and
emergency teams
. Construction manager for all capital and expense
projects up to $16MM
. CMMS system for maintenance was MP-2 by Data Stream
system installed and controlled.
Education/Certifications
V Indiana Wesleyan University
Project Management Certification, University of Wisconsin
Stationary Engineer Certification, Anderson Tech College
V Certified Project Management: Cost Controls
Earlham College, Legal Supervision
One Minute Manager Seminar Kepner Treqo (Honda)
Team building management series seminar, (Honda)
Kepner Tregoe seminar, analytical troubleshooting
Project management Thompson and Johnson, seminars
V Stationary Engineering