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Maintenance Plant

Location:
United States
Posted:
August 27, 2013

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Resume:

RESUME

PRESENT ADDRESS PERMANENT ADDRESS

Contact Number

Vilayil House

Mobile : 0091 - 984-***-****/0091 - 974-***-**** Post Pinarayi

Onboard: 00473 - 5542355/7 Kannur

District - 670741

E-mail : *******@*****.*** Kerala, INDIA

E-mail : *******@*****.*** Res.: 0091- 490-***-**** (India)

NAME LAL VILAYIL PAYYAMBALLY

Educational & Qualification DIPLOMA IN CHEMICAL ENGINEERING(Board of

Technical

Education, Government of Kerala)

PASSPORT DETAILS Passport No : G 07411129

Place of Issue : KOZHIKODE

Date of Issue : 27.11.2006

Date of Expiry : 26.11.2016

DATE OF BIRTH 29.05.1974

EXPERIENCE Above 18 Years in Oil / Gas& Petrochemical fields

COURCES 1. Proficiency in Personal Survival Techniques

2. Proficiency in Fire Prevention & Fire Fighting

3. Proficiency in Elementary First Aid

4. Offshore Lifeboat Coxswain Course

5. Helicopter Underwater Escape Training

6. STCW-95

TRAINING 1. Fire Fighting Training (NTI,OMAN)

2. H2S Safety&Breathing Apparatus (NTI, OMAN)

3. TROPICAL-BOSIET Appr. OPITO (VGT, QATAR)

4. Permit to Work (PDO, OMAN)

5. HAZOP studies (SAFTEC NORDIC AS, NORWAY)

6. Gas Tester (TS

IMPRO AS, PORSGRUNN, NORWAY)

EXPERIENCE DETAILS

2009 - Till date

Working as a SENIOR CONTROL ROOM OPERATOR Aker Floating Production, a

Norway Company on their Floating Production Storage and Offloading(FPSO)

in Bay of Bengal, east cost of India.

2006 - 2009

Worked as a SENIOR PRODUCTION OPERATOR (CONTROL ROOM&FIELD)-PETROLEUM

DEVOLEPMENT OMAN(PDO)ONSHORE, LEKWAIR, OMAN.

2005 - 2006

Worked as a SENIOR COMMISSIONING OPERATOR - CNOOC&SHELL PROJECT,

(GAUNGDAUNG PROVINCE,CHINA).

2003 - 2005

Worked as a SENIOR OPERATOR - SIRTE OIL COMPANY, ATTAHADY ONSHORE GAS

FIELD,LIBYA.

2001 - 2002

Worked as a PROCESS OPERATOR -SHURTAN GAS CHEMICAL COMPLEX, ONSHORE

FACILITY, KARSHI, UZBEKISTAN

1998 - 2001

Worked as a COMMISSIONING SUPERVISOR UNDER CONTRACT IN INDIA WITH

DIFFERENT PROJECTS LIKE- GAIL (GAS AUTHORITY OF INDIA), UP, HALDIA

PETROCHEMICALS& RELIANCE PETROLEUM JAMNAGAR.

1994 - 1998

Worked as a OFFSHORE PRODUCTION OPERATOR - ONGC OFFSHORE (BOMBAY HIGH),

INDIA.

SUMMARY OF EXPERIENCE

Having experience in the following areas:

Proficiency developed in Oil & Gas Production plant, FPSO Operation,

Wellhead operation, Well testing, Early production facility, Oil gathering

/ Processing / pumping stations & Gas gathering / Dehydration / Compression

facilities/ Offshore platforms. Operations/Trouble Shooting/ Maintenance /

Training / Safety in Offshore and Onshore. Operate and monitor Production

and Utility systems in remote satellites, under the guidance of the

production supervisor, in accordance with standard operating instructions

to ensure Production targets are met and that plant is operating

efficiently, safely and economically.

JOB DESCRIPTION

Actively monitoring Critical functions in hydrocarbon Production and

Processing

Plants and working on emergency shutdown systems (ESD, PSD) and thereby

guarantying safe operation and ensuring proper shut down processes.

Reporting to Production superintendent .In charge and responsible for

Field&control room operation & Delegate tasks to Operators and trainee

operators.

. Ensuring all process systems are operated Design capabilities and

monitor.

. Accountable for carrying out daily monitoring duties as required.

. Parameters to maximize production/Quality-making adjustments where

necessary.

. Taking of plant shut down & Start up operation.

. Inspection & Operation of Wellhead platform and well testing.

. Preparation of daily production reports (Gas, oil & water).

. Check and produce reports on: Air compression, Pumping and Utility

equipment.

. Different type of Pump, Compressor handling and Trouble shooting.

. Test Run for the standby equipment as per the Schedule.

. Involving& maintain the preventive maintenance of the plant.

. Isolations and de-isolation of equipment for maintenance.

. Complete weekly and monthly reports.

. Performing other duties as required by supervisors.

. Carry out Maintenance and safety inspections.

. Area Authority of Work Permit Systems safety equipment.

. Participating in personnel On the job training programs.

. Participating daily and weekly safety training and meeting.

Performing & Responsible for daily operations and maintenance activities

various units as Listed below and technically familiar with the process

system and equipment. Maintain clear concise logs of all relevant events

and to ensure that management and succeeding operators are fully aware of

plant status, and assist problem root cause analysis where appropriate.

OIL FIELD EXPERIENCE

. Familiar with oil manifold chokes, Handling HP, MP& LP separators (2&3

phase).

. Handling of Dehydration Tank, Heat Exchangers.

. Demulsifier, PPD& Corrosion Inhibitor injection rate calculation.

. Operation and maintenance of Chemical injection pumps (Electrical and air

drive).

. Produced Water Tank, Skimmer Tank, produced water flash drum, knock out

drum

handling.

. Pig launching and receiving (foam, scraper, cup and intelligent).

. Operation & Control of Roof Top intermediate Tanks, Float Top Main Tanks

. Crude transfer pumps, Booster pumps, Main pumps handling and Trouble

shooting.

. Well Test Data entry, oil & gas calculation for GOR.

. Water draining and operation of all motor operating valves at Crude Oil

Pumping Station.

. Checking and testing all alarms and trip switched with the instrument

technicians.

. Familiar with pneumatic panels & Panel board operation.

. Familiar with different types of valves, like PCV, LCV, FCV controller

and transmitters.

. Familiar with the Power turbines parameters, starting from the panel.

. CO2 and UV detectors isolation for internal inspections.

. Fuel Gas purging, filter and strainer cleaning etc.

. Additional requirements involved lab sampling (oil & gas) and analysis

like BS&W, H2s

. Well fluid oil, gas & Water level, Pressure maintenance in control panel

Operation.

. Conversant in handling of DCS (Distributed Control System) and SCADA

(Supervisory

Control and Data Acquisition) Systems.

GAS FIELD EXPERIENCE

GAS DEHYDRATION UNIT

The dehydration consists of two sections. 1. Dehydration 2. Glycol

Regeneration

Natural gas from HP, test separator constitutes feed to Gas Dehydration

system.

Acid gas Removal unit (Amine treatment MDEA),Mercury Removal Unit.

. Coalesce separator, Glycol contactor, glycol Recovery Scrubber, Reboiler,

burner Reflux

coil, Glycol Flash Drum.

. Lean/Rich glycol heat exchanger, glycol/Gas heat exchanger and Charcoal,

Cartridge filter

changing.

. Glycol Booster and circulation pump operation.

. Glycol pumping, Glycol tank level, Dew point maintaining.

. Maintain the Reboiler Temperature

. Fuel gas, Stripping gas and Pilot gas supply.

. Log sheet for Glycol Regeneration unit, Control room Reading.

. 3 way valve function, PH value checking,

DEW PONT DEPRESSION UNIT

. Chill down section and Propane refrigeration with MEG injection.

. Operation of the heat exchangers, Gas Chillers and Filter separators.

. Operation and maintenance of Condensate transfer pumps & Propane

compressors.

. Operation of the Knock out drums and Propane accumulators.

CONDENSATE FRACTIONATION UNIT

. Condensate surge drum operation.

. Condensate filter & coleascer operation.

. Lights Ends Fractionators, LPG column operation.

. Fuel gas operation, Burner operation.

. Knock out drum operations.

. MP, LP Condensate flash Drum operation.

. Control and operation of NGL pump, LPG column reflux pump, LPG Dispatch

pumps,

Expander and Compressor.

GAS INJECTION UNIT

. Inject high pressure dehydrated gas into the well reservoir.

. Operation and maintenance of multistage gas compressors (Centrifugal and

Reciprocating).

. Scrubbers, Inter Coolers, separators.

. Start up and shutdown operations of compressor at gas injection unit.

. Control the dryers, pressurization/depressurization of the dryer, control

the cool box.

. Operations and maintenance of single stage Expander.

. Handling LPG dispatch centrifugal type compressors and NGL pumps.

WELL HEAD OPERATIONS

Subsea well operation from DCS

. Inspection & Operation of Christmas tree.

. Operation of Gas lift injection wells, Water injection wells.

. Actuator operated Master valve and Wing valve, SSV operation.

. Well equalizing, SSSV operation.

. Maintaining unmanned well head platforms, and taking FTHP & STHP.

. Test separator handling, well testing.

. Orifice changing in the flow lines (DANIEL).

. Panel board operations, Annulus pressure bleeding operation

. Flow line choke changing and adjusting, Flow line PSL & PSH switches.

. BDV panel operation, orifice changing in the flow lines.

. Flow and pressure recording.

. Isolation and hand over the wells to well service for various jobs.

WATER TREATMENT AND INJECTION

. Start up knowledge of water lift pumps, De aerator, Electro chlorination

package units

. Chemical injections like biocide 1 & 2, Antiscale, Antifoam, and Cl2, O2

scavenger.

. Coarse & fine Filter operation, water sample.

. Vacuum pumps, Injection pumps, Boost pumps and turbo pumps driven by EGT

Turbines

Operation and trouble shooting...etc

. Starting and stopping from the PLC & DCS panels, PCV & FCV ( Mini flow)

Controlling.

. Export line pressure monitoring and water Export line pigging Operations.

UTILITIES

. Well experienced in utility operations such as Gas Turbine Generator.

. Steam Turbine Generator

. Aux Boilers & HRSG System

. Handling of Utility &Instrument Air Compressor Unit.

. Centrifugal Pump, Piston Pumps operation and Trouble shooting.

. Water Treatment Plant, Produced Water Treatment Plant, Raw Water

Treatment.

. Desalination Package

. Sewage water and effluent treatment, cooling tower, chemical

injection.

. Inert gas compressor, Nitrogen PSA System.

. Familiar with the Power turbines parameters, Generator.

. Fire water pumps operation.

SAFETY

. H2S, CO Safety using NASA Gas Tester.

. Experience in the operation of fire extinguishers like foam, DCP

(25kg), CO2 (10kg).

. Knowledge of Smoke detectors, flame detectors, gas detectors.

. Deluge valve, Hydrants, Sprinkler system Monitors, Fusible loop

shutdown.

. Familiar with breathing apparatus, fire and gas sirens, abandon

alarms.

. Life boat, life raft, life jacket, lifebuoy, scramble net, water

sprayer, eye washer.

COMMISSIONING ACTIVITIES

P&ID Checking and Marking, Line Tracing and Make Sure as per P&ID,

Following Hydro Test / Leak Test Procedures as Team Leader, Line Flushing,

Vessel Cleaning, Blowing, Purging, Inerting, if Necessary, Punch List

Preparation as per P&ID, Punch List Checking and Clearing with Civil and

Maintenance Team Crews, Following OTP (Operational Test Procedures),

Following Rotary Equipment's (Pumps, Compressors and Blowers) Function

Test, Following Start-up and Shut-down Procedures as per Requirement,

Following all kind of Work Permit Systems, Strictly and Carefully.

PERSONAL & POSITIVE STRENGTHS:

Social Adaptability, Hard worker, Ability to work under pressure,

Punctuality, Self Organizing.

Regards

(LAL.V.P)



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