Maintenance Plant

CURRICULAM VITAE

M . IQBAL SHERIFF

E-MAIL - *********@*****.***

Managerial Assignment in the domain of Machine Maintenance / Utility

Maintenance / Plant Safety / Manufacturing with an organization of high

repute

CONSPECTUS

. An astute professional with 9+ years of extensive experience in the

domain of Automotive system mass manufacturing units with Maintenance

development exposure in Axial and Radial fans with motors and Plastic

auto components manufacturing companies.

. Presently associated with Daebu Automotive Seat India Pvt Ltd.(Group of

DAS Korea World NO.1 car seats manufacturers) Chennai as Senior Engg. -

Maintenance.

. Dynamic challenge agent skilled in repositioning organizations to

achieve zero breakdown excellence.

. Delivered dynamitic breakthrough improvements towards Maintenance

excellence process and improve techniques skill with proven ability in

establishing Maintenance systems / Procedures and Planning / Managing

resource.

AREAS OF EXPERTISE

MACHINIE MAINTENANCE

. Sound knowledge in several kind of PLC and SCADA like Allen Bradley micro

Logic RS 500 programming, BCH Plc's CICON logics Programming and SCADA

CIMON Execution, Mitsubishi GX Developer etc.

. Configuration of Electric motor drives (both A/C & D/C) and wiring for

their application.

. All Electrical Control panels troubleshooting through a E-drawings and

system up gradations etc.

. I have solid Maintenance and Troubleshooting experiences in Powder

coating and Spray painting fully

Automated paint shops with PLC Based Electrical Machine's like LPG fired

Burners, Oven's, Blowers upto 132 KW. Over head Roller Bearing Conveyor

and AC Drive units.

. I have solid Maintenance and Troubleshooting experiences in Injection

molding m\c, like 530T to 2800T with Pick and Place Robots and Mould hot

Runner System and Mould Tempreature Controlling Units and Automatic

Centralized Material Handling Units.

. I have solid Maintenance and Troubleshooting experiences in Different

kind of SPM's Machine like Vacuum Defencing PUR process machine's and

Ultrasonic SPM's Welding machine (BRANSON) and Rotor and Stator Winding

Machine's etc..

. Reviewing and PM Planning and scheduling as per Annual plan of all the

equipments.

. Over all Maintenance of Spare's Parts Planning to Major SPM's.

. Zero Breakdown; ensure availability of machine for any time working

Condition.

. New machine erection and commissioning, inspections, trial co-ordinate

with suppliers.

. Machine Breakdown analysis implementations of Preventive measures

reviewing routine maintenance and PM maintenance activities.

. Planning and Implementing the Preventive and Predictive Maintenance

Schedules for improving the over all reliability and safety of plant

equipments

. Imported machine spares localization improvements coordinated with local

suppliers.

UTILITY MAINTENANACE

. Handling of 1200 KVA to 625 KVA DG sets 3 Nos.

. Handling of PCC Panels, MV & SS Panels HT switchgears like SF6 breakers,VCB & ACB breakers with SS 11 KV receiving substation.

. 11 KV - 2000KVA Transformer Yard with ON load Tap Changers in Auto &

Manual Control.

. Plant SLD Up gradations, Rule 46 & 63 TNEB Audits coordinate with CIEG

Govt Departments.

. Salutatory approvals from TNEB & TNPCB.

. 500 KVA Centralized UPS System Commissioning & Installations.

. LPG Gas plant 1 Ton Capacity Manifold system & 5 Ton Capacity Bullet

system with electrical vaporizer's and Mechanical Vaporizer's.

. Screw type & Axial Air compressors in Kayser up to 1500 cfm.

. Fire fighting pump house with Jockey pumps.

. New 20 KLD ETP and 5KLD STP water treatment plants installation &

commissioned.

. Cooling towers and plate heat exchangers etc.

PLANT SAFETY / MAINTENANACE

. Maintaining the safety awareness level and standards across the plant and

imparting training to the employees and accident, safety etc.

Establishing with safety standards plants shop floor.

. Establishing with safety standards guidelines for visitors and external

Contractors.

. Conducting / Reviewing of plant internal safety audits for improving the

preventive measure through over all reliability and safety.

. First aid trainings and Awareness about the Personal protective

Equipments (PPE) and fire fighting equipments handling's to Build with

safe work environment to operators.

. Conducting a Mack Drill programmers through creating awareness about how

to react the peoples in plant emergency situations.

. Ensuring/Reviewing the Fire hydrant systems working in good condition at

any time.

. Safety training to maintenance team and operating work force guide the

safety rules to next team level.

.

ENERGY SAVINGS AND COST EFFECTIVE PLANT MAINTENANCE

. Gas consumptions

> 40% savings due to split up running hours to plant continuously

running hours.

. Water consumptions

> Re Recycling of Sewage water treated through STP treatment plant and

supplied to the Gardening.

> Recycling of Chemical Contaminated water treated through ETP plant and

again using in the same process.

. Power consumption:

> Conduct the internal audit through founding unwanted load processing

operations of peak load conditions.

> Achieving in effective Diesel Consumptions.

. Air consumption

> Conducting internal audit through avoiding unwanted air leakages in

whole plant

CAREER CONTOUR

Daebu Automotive Seat India Pvt Ltd- Sriperumbudhur, Chennai. Korean MNC.

Since June 2012 with DAS India . Chennai, as Senior Engineer-Maintenance.

It is a Group of Korea DAS the world wide no:1 Car Seat Manufacturer.

Strong Design & Development capability testing Infrastructure & history of

Innovation. An ISO/TS 16949 certified company.

PRIME CUSTOMERS

HYUNDAI India, Renault Nissan, Mahindra & Mahindra

KEY DELIVERABLES

. Reporting to the General-Manager India. Heading all Maintenance

operations in Chennai plant.

. Leading the Over all Maintenance team and looking forward all routine

maintenance activities with next level team like Daily Breakdown's in

Plant and Machinery Maintenance, and Preventive Maintenance Activities,

weekly & monthly achieving as per Annual plan.

. Reviewing the Maintenance Documents like Breakdown Trends and analysis,Tracking of Preventive Maintenance records updating, like all related to

maintenance activities.

. Participating in Management meetings and Presenting the Dept Goal

performances & Targets & Yearly Budget plans

. Statutory approvals coordinating through TNEB,TNPCB & Inspector of

factories

. Duster Assy Line set up & Spot Robots Installation done.

. Maintenance materials Planning & Procuring & Supplier Control. &

Outsourcing works control like AMC,s & Erection & Commissioning

. Overall Infra structure development in the organization.

ebm-papst India Pvt. LTD. Madavaram, Chennai-110. German Based MNC.

Since March 2009 to June 2012 with ebm-papst India Pvt Ltd. Chennai, as

Senior Engineer-Maintenance. It is a Group of ebm-papst Germany the world

wide no:1 leading manufacturer of instruments cooling fans. We are the

manufacturer of Axial,Radial types AC, DC & EC Technology cooling exhaust

fans and motors for different kind of core sectors applications .

PRIME CUSTOMERS

Reliance Automation, Bharat Heavy Electricals, Birla Power Solutions,

Nokia Siemens Network,Sanmina and

exporting to Germany etc..

KEY DELIVERABLES

. Reporting to the General-Manager Operations India. Heading all

Maintenance operations in Chennai plant.

. Leading the Over all Maintenance Team and looking forward all routine

maintenance activities with next level team like Daily Breakdown's in

Plant and Machinery Maintenance, and Preventive Maintenance Activities,

weekly & monthly achieving as per Annual plan.

. Reviewing the Maintenance Documents like Breakdown Trends and analysis,Tracking of Preventive Maintenance records updating, like all related to

maintenance activities.

. Line Transferred from Germany and Established 3 axial fans assembly lines

for various customers.

. Direct Communication through German People to Installation and

commissioning of new assembly line projects product development.

Visteon Automotive systems India Pvt. Ltd. Chennai & Pune - US based mnc.

Since Feb. 2005 to Sep 2008 with Visteon India, Pune & Chennai as Team

Member Technical in Maintenance Team.. It is a Visteon Group of Companies.

The leading manufacturers of Automotive components. An ISO/TS 16949, ISO

14000 & 18001 company. Design & Development capability testing

Infrastructure & history of Innovation. In world wide Visteon is situated

over 24 Country having more than 50000 employee with more than 170

manufacturing facilities.

PRIME CUSTOMERS

Ford, GM,Hyundai Motors, Mahindra Renault, Maruti Suzuki, TATA MOTORS,

Toyota Kirloskar Motors, MAHINDRA & MAHINDRA

KEY DELIVERABLES :

. Reporting to the Sr.Engg-Maintenance Dept. Leading all Maintenance

Activities in Pune plant.

. Responsible for day to day basis Breakdown and Preventive maintenance

activites of Injection molding Shop, Automated Spray paint shop and Auto

Plastic Assembly lines.

. Maintaining and Updating all maintenance documentations works.

. Maintain the spare parts for critical machinery and consumables.

. Erection and commissioning of Injection molding machines, Robotics

Assembly lines etc..

ACHIEVEMENTS

. Imported Spares localized coordinate with local suppliers through

reducing initial cost.

. 40% savings due to split up running hours to plant continuously running

hours

KNOWLEDGE PURVIEW

>5S activity > KAIZENS > Suggestion

Schemes

>Why-Why analysis > ISO/TS16949

M/s Nessar Electricals ltd, Chennai.

Since June 2004 to Feb. 2005 with Nessar Electricals, Chennai as Site

supervisor

It is a construction oriented electrical works Company. Take care of Site

activities.

OTHER TRAINING

PLC, SCADA,AC DRIVES TRAINING:

Training taken at KRISH INFOTECH. Pune. Course completion on : July 2008.

> Familiarization with relay base logic.

> Block diagram of PLC, Function of PLC, I/O Addressing.

> Practical on instructions used in PLC's on ALLEN BRADELY Micro logic

PLC and SIEMENS S7 SERIES AND MODICON MICRO PLC.

> Introduction, Features of SCADA, Practical on WONDER WARE

INTOUCH SOFTWARE.

> Developments of graphics as per the P&I diagram of the process

using symbol.

> VFD DRIVES SELECTION & INSTALAITON & DRIVES SETTINGS.

> Maintenance & Troubleshooting of PLC & SCADA & AC Drives

ABB ROBOT TRAINING:

Attended basic training on ABB six axes Robot Operation, Programming &

Maintenance.

Training sponsored by REFLEX INDIA PVT LTD.

VICKERS HYDRAULIC TRAINING :

Attended basic training of hydraulic circuit reading & trouble shooting

of hydraulic accessories.

Training sponsored by Eot Vickers pune.

ACADEMIC

. Diploma In Electrical & Electronics Engg. From Sri Nallalaghu

Polytechnic, Puzhal, Chennai-66 in 2004 in secure First Class with 74%.

. SSLC from St. Peters Hr. Sec. School, Royapuram, Chennai-13 in 2001 in

secure First Class with 65%

PERSONAL DOSSIER

Date of Birth : 20th January 1985

Marital Status : Single

Languages known : Tamil, English, Hindi & Urdu

Pass Port No. : G7702906 Valid up to 06/03/2018

Mobile No. : 917-***-****

Mail ID : *********@*****.***

Address : No: 44 Pannerselvam Street

Redhills - Chennai - 600052.

DECLARATION

I hereby declare that all the above said information are true to the best

of my knowledge.

M. IQBAL SHERIFF

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