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SAP PP/PM/QM Consultant

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Location:
Kolkata, West Bengal, 700056, India
Posted:
February 08, 2012
Email:
zuknq5@r.postjobfree.com
Contact Info:
************


SOUMYENDU SADHUKHAN
Plot No. **, **/** Feeder Road, Basanta Bihar, Belgharia, Kolkata – 700 056.
Phone: - +91-33-2544-0175, 09831768718, Email: zuknq5@r.postjobfree.com

Soumyendu Sadhukhan is an SAP functional consultant, Certified in SAP PP and trained in SAP ISU, specialized in the functional area of SAP Production Planning , Plant Maintenance , Quality Management and SAP IS-Utilities . He has 5 years of SAP experience with 3 End to End Implementation and Support in SAP PP/PM/QM , 1 Implementation in SAP ISU-Device Management and 2 Support Projects in Plant Maintenance . He has sound understanding of Utilities industry. He has worked with reputed organizations like Dishergarh Power Supply Co. Ltd.( a division of Andrew Yule Limited), CESC Limited, Tata Consultancy Services Ltd., and with Deloitte and Touche Consulting India Pvt. Ltd. Prior to working as an SAP Consultant, he is having a total 10 years of experience in Thermal Power Plant Operations and in Manufacturing Industries.

He has good knowledge of processes like SAP IS-U device management, SAP Production Planning, SAP Quality Management, SAP Plant Maintenance. His consulting experience involves project solutions (proposals), project implementation strategy roadmaps, business blueprinting, SAP implementation, data conversion, key-user training .

PROFESSIONAL SNAPSHOT

An Engineering Graduate with proven success of around 15 years, involving 10 years in Plant Operations and 5 years in SAP Implementation out of which 1 year in SAP ISU and 4 years in SAP PP/QM/PM.
Currently associated with IBM India Pvt. Ltd. as Advisory Consultant.
Adept in analyzing information system needs, evaluating end user requirements and custom designing solutions and troubleshooting any problem in the process.
Expertise in handling the complete Project operations entailing planning, resource utilization, installation and commissioning operations & manpower management.
Adept at plant operations with demonstrated abilities in working on initiatives, thereby bringing down plant breakdown & achieving annual costs savings.
An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities.

CAREER HIGHLIGHTS

Since Jun’09 IBM India Pvt. Ltd. as Advisory Consultant

Working presently as PP-QM-PM Lead with Thriveni Earthmovers Pvt. Ltd. project.

July’07 to May’09 Deloitte Touche & Consulting India Pvt. Ltd., Kolkata as Manager-1

Worked as a PP-QM Consultant from 13.10.2008 in Keventer Agro Limited, Kolkata.

Worked for Business Development for Orissa Power Generating Corporation Ltd.( a 2*210MW Thermal Power Plant) for providing Business Solutions in alliance with SAP Implementation.

Worked in an End to End Implementation project as an SAP PP-PM-QM Consultant( worked initially as a Project Co-ordinator and later after Blue Print as a Manufacturing Lead) for TAYO Rolls Limited, Jamshedpur( a TATA Enterprise) from 18.04.2008 to 10.10.2008.


Worked in an End to End Implementation project as an SAP PP-PM-QM Consultant for JMT Auto Ltd., Jamshedpur( an Automobile ancilary Industry) from 20.09.2007 to 12.04.2008.

Sep’06 to July’07 IBM India Pvt. Ltd. , Kolkata as Consultant (Advanced)

Worked as an offshore team member of an End to End Implementation SAP PP Variant Configuration Project for Rockwell, a U.S. based Company .

Worked from offshore for the preparation of Proof of Concept for the Client Ecotricity, UK in Device Management module of SAP ISU from November 2006 to July 2007.

Jan’06 to Sep’06 Tata Consultancy Services Ltd, Kolkata as Assistant Consultant

Worked as an offshore team member of an End to End Implementation SAP IS-U Project for Southern Water, a U.K. based Utility Company.

Oct’98 to Jan’06 CESC Ltd, Kolkata Budge Budge Generating Station (a 2*250 MW Thermal Power Plant) as Sr. Engineer.

Nov’97 to Sep’98 Dishergarh Power Supply Co. Ltd, Kolkata as Shift Charge Engineer.

Mar’95 to Jun’96 GKW Ltd, Kolkata as Graduate Trainee

Sep’94 to Feb’95 Texmaco Ltd, Kolkata as Apprentice Engineer Officer.

CORE COMPETENCIES

SAP Project Summary

Working with IBM India Pvt. Ltd. since 08.06.2009

Present Project

Client: Thriveni Earthmovers Pvt. Ltd.
Period: Joined the team on 3rd Sept,2011-09-11
Industry: Mining
Environment: ECC 6.0
Role: SAP PM Consultant and SAP PP-PM Lead
Client’s Profile: Thriveni Earthmovers is a reputed Organization in the area of Mining Contractors. They do the Mining operation for the Mine Owner.

Previous Projects

Client: Mead Johnson Nutrition
Period: Joined the team from 28.06.2010
Industry: Life Sciences
Project Type: Implementation and Support
Environment: ECC6.0
Role: SAP PM QM Consultant
Client’s Profile: MJN is a reputed Organization in the area of Life Sciences . MJN is a pioneer in manufacturing Baby food product.

Roles and Responsibilities

Worked as an SAP PM QM Consultant in the Project .
Went to Onsite during Wave 1 Realisation phase and during Wave 1 Go-Live of the Project for Knowledge Transfer and support in the areas of Plant Maintenance and Quality Management .Responsible for Testing the Scenarios of Plant Maintenance during Realisation phase of Wave 1.
After the Go-Live of Wave 1 , providing support in Plant Maintenance area as well as, Quality Management modules.
In QM, worked in the Incident tickets raised in the Interface designed for exchanging between SAP QM and an External System (Global Laboratory Information Management System).
Conversant with the Integration of PP with QM,WM and APO.
Responsible for solving Incident Tickets , creating Change Request Forms, if any , and documenting them In Solution Manager.

Client: ConvaTec
Period: 15.07.2009 to 28.06.2010
Industry: Life Sciences
Project Type: Implementation and Support
Environment: ECC6.0
Role: SAP PM Consultant
Client’s Profile: ConvaTec is a reputed Organization in the area of Life Sciences . ConvaTec is a pioneer in the following : Ostomy Product, Wound Product, Skin product and Fecal Management products.

Roles and Responsibilities

Worked as an SAP PM Consultant in the Project .
Went to Onsite during Wave 1 Go-Live of the Project for Knowledge Transfer in the area of Plant Maintenance .Cross-trained in Production Planning and Quality Management .
Worked in Plant Maintenance during stay at Onsite and responsible for Testing the Scenarios of Plant Maintenance.
After the Go-Live of Wave 1 and Wave 2 , provided support in Plant Maintenance area as well as Production Planning and Quality Management modules.
Responsible for solving Incident Tickets , creating Change Request Forms, if any , and documenting them In Solution Manager.

Worked with Deloitte and Touche Consulting India Pvt. Ltd. from 23.07.2008 to 11.05.2009

Projects in Deloitte

1) Client : Keventer Agro Limited, Kolkata
Period: Started from 14.08.2008 ( myself joined the team from 13.10.2008)
Industry: Manufacturing Beverage, Water, Oil
Project Type: Implementation
Environment: SAP ECC6.0
Role: Manufacturing Lead responsible for PP/QM
Team Size: 10
Client’s Profile: Keventer Group has set out for its adventurous, challenging and extremely rewarding voyage. With as diverse interests as Dairy, Beverages, Real Estate, Infrastructure Development, Keventer has accomplished its goals, surpassed its set targets and is constantly setting new challenges for itself.

2) Client : TAYO Rolls Limited,Jamshedpur( a TATA Enterprise)
Period: Started from 20.04.2008 for 6 months
Industry: Manufacturing Rolls
Project Type: Implementation
Environment: SAP ECC6.0
Role: Project Co-ordinator and Manufacturing Lead responsible for PP/QM/PM ( till Blue- Printing Phase). After Blue-Printing Phase, worked as Manufacturing Lead of PP/QM/PM.
Team Size: 11

Client’s Profile: Tayo Rolls has the capability and the capacity to meet the most demanding mill requirements. Tayo rolls have been custom designed to roll flat as well as long products. Tayo’s Technical advice on sound mill practices are backed by the experience of Tata Steel, a frontrunner in the steel industry in India. Tayo Rolls is also catering to the Domestic Cold Rolling sector by importing Forged Heat treated rough turned blanks from Union Electric Steel, USA. These blanks are finished and ultrasonic tested at Tayo before final delivery to the customer.

3) Client : JMT AUTO Limited,Jamshedpur
Period: 20.09.2007 to 12.04.2008
Industry: Manufacturing Auto Components
Project Type: Implementation
Environment: SAP ECC6.0
Role: SAP PP/QM/PM Consultant
Team Size: 12

Client’s Profile: JMT Auto Ltd., formerly known as Jamshedpur Metal Treat (JMT), is one of the leading Auto component manufacturers in Eastern region. Its key business area and acquired core competency is in manufacturing of Automobile components like Transmission Gears, Engine Gears, Gear Box Assembly, Carrier Assembly, Shafts, Rear Axle Shafts, Synchro Rings, Seal were Rings, Synchronising Cone, Fly wheels, Drums, Housing Pipes, Spindles and Pins.

JMT Auto Limited is having 5 Plants, 4 ( JMT1, JMT2,Forging and Foundry) of which are located at Jamshedpur and remaining one is located at Dharwad,Karnataka. JMT has prestigious Clients like TATA Motors, TAFE etc.

Roles and Responsibilities

Worked as an SAP PP/QM Consultant in an End to End SAP Implementation Project .
Responsible to Implement SAP PP,PM and QM for the Company with 4 Plants with Discrete Manufacturing Make to Order Scenario.
Responsible for Data Migration and Cut-Over activities during Go-Live.


Activities during the Project

Studied the client’s business process
Understanding the Requirement of the Client , mapping them in SAP and analysing the Gaps.
Prepared the Business Blue-Print Document( As-Is ,To-Be Study ,Gap analysis).
Prepared User Acceptance Test Scripts and Test Results (Unit Testing and Integration Testing)of all Business Cases.
Involved in Core Team and End User training
Involved in User Manual preparation
Resolved issues related to integration
Prepared Functional Specifications for ABAP objects
Documentation of processes
Master data uploading using BDC

Worked with IBM India Pvt. Limited from September,2006 to July, 2007.

Project # 1 in IBM

Client : Rockwell Automation
Period: October, 2006 to July,2007
Industry: Manufacturing of Sensing Switches and Controls , Programmeable Controllers etc.
Project Type: Implementation
Environment: SAP ECC6.0
Role: SAP PP Consultant ( Variant Configuration)
Team Size: 46 from offshore

Client’s Profile: Rockwell Automation is into the business of industrial automation control and information solutions designed to give their customers a competitive advantage. From stand-alone, industrial components to enterprise-wide integrated systems, their solutions have proven themselves across a wide range of industries and in some of the most demanding manufacturing environments.

Roles and Responsibilities

Worked as an SAP PP Consultant ( Variant Configuration) in an End to End SAP Implementation Project from offshore.


Activities during the Project

Modelling of Materials as per Client’s requirement (Configure to Order) and assigning necessary Dependencies to select relevant BOM and Routing.
Worked as a team member in the Regression Testing of the Business Scenarios of the Client

Project # 2 in IBM

Client : IBM ,UK for the Proof of Concept of Ecotricity, UK
Period: December, 2006 to July,2007
Industry: Utilities Industry
Project Type: Proof of Concept
Environment: SAP ISU
Role: SAP ISU Device Management Consultant
Team Size: 10 from IBM India Pvt. Limited

Client’s Profile: Ecotricity, UK is a Power Utility Company of UK.

Roles and Responsibilities

Worked as a team member on the Proof of Concept of an End to End Implementation Project for SAP ISU Device Management Module for IBM UK for the Client Ecotricity, a UK based Utility Company .


Activities during the Project

The following Business Processes were mapped in SAP:
Managing Business Master Data
Managing Technical Master Data
Creation of Periodic Meter Reading Orders,
Creation of Non-Periodic Meter Reading Orders,
Manage Meter Reading Scheduling
Meter Reading Monitoring
Disconnection and Reconnection of Meters

Worked with Tata Consultancy Services Limited from January,2006 to September, 2006.

Client : Southern Waters, UK.
Period: February, 2006 to September,2006
Industry: Utilities Industry
Project Type: End to End Implementation
Environment: SAP ISU
Role: SAP ISU Device Management Consultant
Team Size: 7 Functional Consultants from offshore.

Client’s Profile: Southern Waters is a UK based Water Utility Company.

Roles and Responsibilities

Worked in the Device Management module as an offshore team-member.

Activities during the Project

The following Business Processes were mapped in SAP:
Managing Business Master Data
Managing Technical Master Data
Creation of Periodic Meter Reading Orders,
Creation of Non-Periodic Meter Reading Orders,
Manage Meter Reading Scheduling
Meter Reading Monitoring
Download of Meter Reading Results from MVP (a legacy system of the Client)
Upload of Meter Reading Results to SAP
Disconnection and Reconnection of Meters
Meter Reading Results from Other Water Companies

Involved in development (Reports and Enhancements) of the Functional Specifications at offshore.
Involved in Baseline Configuration Testing and Final Configuration Testing related to Device Management .
Documentation done using Solution Manager.
Worked with CESC Limited from 06.10.1998 to 09.01.2006 at its Budge Budge Generating Station, a 2*250 MW Thermal Power Plant
Plant Operations
Overseeing plant operations encompassing material planning & store, Resource & Management and utility budgeting and other allied functions for accomplishment of overall business targets.
Developing new process concepts and SOPs for production optimization yield improvement as well as handling quality initiatives etc.
Liaising with Government authorities for obtaining necessary approvals and clearances.
Establishing quality standards, implementing stringent quality control systems to enhance quality and reduce rejection level.

Operations/ Maintenance
Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various machineries equipments to increase equipment up time/ reliability.
Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipments through application of trouble shooting tools.
Involved in monitoring all defects of Boiler & auxiliaries, Turbine & auxiliaries and Electrical equipments .
Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Coordinating material/ spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.

Worked with Dishergarh Power Supply Co. Ltd. from November,1997 to September, 1998.

Worked as a Shift Charge Engineer at Seebpore Power Station.

Worked with GKW Ltd. from March.1995 to June,1996

Tool Room Operations
Scheduling design jobs to Tool Designers & ensuring timely completion as per pre-set parameters.
Undertaking testing/ inspection of jigs & fixtures, identifying defects & making relevant modifications.
Evaluation, comparison of technical and commercial aspect and selection of machine tools.

Worked with Texmaco Limited from September,1994 to February,1995

Worked in Design Department and Production Department.

NOTEWORTHY CREDITS

With IBM India Pvt. Ltd.

Role as SAP PM Consultant.

With Deloitte and Touche Consulting India Pvt. Ltd., Kolkata

Role as a Business Process Consultant for Nicco Projects Limited, a Kolkata based Company .

Role in Business Development for providing Business Solution for Orissa Power Generating Corporation( a 2* 210 MW Thermal Power Plant).

Role as an SAP PP, SAP PM and SAP QM Consultant in an End to End Implementation Project following ASAP Methodology for JMT Auto Ltd., Jamshedpur, India, a Discrete Manufacturing Industry.

Role as a Project Co-ordinator and Manufacturing Lead (SAP PP, SAP PM and SAP QM Consultant) in an End to End Implementation Project for Tayo Tolls Ltd., Jamshedpur, India.

Role as an SAP PP, and SAP QM Consultant in an End to End Implementation Project following ASAP Methodology for Keventer Agro Limited, Barasat, Kolkata, a Food & Beverage Industry.

With IBM India Pvt. Ltd., Kolkata

Role as an offshore team member for preparation of Proof of Concept for SAP ISU Implementation for Ecotricity, a UK based Utility Company.

Responsible for preparing the Proof of Concept for the Device Management module for all the scenarios of the Client.

The following scenarios were mapped and tested from offshore:

• Managing Business Master Data
• Managing Technical Master Data
• Creation of Periodic Meter Reading Orders,
• Creation of Non-Periodic Meter Reading Orders,
• Manage Meter Reading Scheduling
• Meter Reading Monitoring
• Disconnection and Reconnection of Meters

Role as an offshore team member of an End to End SAP PP-Variant Configuration Implementation Project for Rockwell, a US based Client.

Configuration of Materials for Configure to Order Materials involving creation of Characteristics, assigning them to a particular Class and assigning Dependencies and attaching the Dependencies to the Configuration Profile of the Materials.
Proper Selection of BOM and Routing of the Materials.
Regression Testing of all the Business Scenarios of the Client.

With TCS Ltd., Kolkata

Role as an offshore team member of an End to End SAP IS-U Implementation Project for Southern Water , a UK based Client.

Responsible for preparing Configuration documents after understanding the AS-IS and TO-BE scenario (as prepared by my work-stream counterpart at On-site ) of Device Management work-stream .
Mapping of the requirement of the Client in SAP and raising queries for all kind of issues to my Onsite counterpart and in turn the Client.
Responsible partly for preparing Functional Specifications on the basis of which Development was done from Offshore.
Responsible for carrying out the Baseline Configuration Testing ( Test Script was prepared by Onsite).
Responsible for preparing the Final Configuration Test Script , as well as, the Final Configuration Test Results after the development.
Responsible to log on to Solution Manager while facing any kind of issue /error related to Baseline Configuration Testing and Final Configuration Testing.
Responsible to prepare Training Materials for the Client using a tool RWD Info-Pak Tool.

The following scenarios were mapped in SAP:

The following Business Processes were mapped in SAP.
• Managing Business Master Data
• Managing Technical Master Data
• Creation of Periodic Meter Reading Orders,
• Creation of Non-Periodic Meter Reading Orders,
• Manage Meter Reading Scheduling
• Meter Reading Monitoring
• Download of Meter Reading Results from MVP (a legacy system of the Client)
• Upload of Meter Reading Results to SAP
• Disconnection and Reconnection of Meters
• Meter Reading Results from Other Water Companies
• Involved in development (Reports and Enhancements) of the Functional Specifications at offshore.
• Involved in Baseline Configuration Testing and Final Configuration Testing related to Device Management .

With CESC Ltd (Budge Budge Generating Station)

Role as an Operations Engineer and later Shift Charge Engineer of a 2*250MW Thermal Power Plant
To lead a team of Engineers , Supervisors and Workmen in a Shift as a Shift- Charge Engineer.
Have successfully handled operations and safe start up and shut down of 250MW unit.
Actively involved in preparing load-schedule, estimation of unit generation cost, calculation of PLF, thermal efficiency and overall monitoring the performance of the plant.
Significant contribution in monitoring and controlling safe operation of 132 kv switchyard involving Isolation or Normalisation of any equipment for maintenance purpose.

With Dishergarh Power Supply Co. Ltd., Kolkata

Worked as a Shift Charge Engineer in Seebpore Power Station ( having Chain-grate type Stoker fired Boiler )

With GKW Ltd., Kolkata

Role as Graduate Trainee

Worked with GKW LTD. at its Sankey Electrical Stampings Division, Howrah (Kolkata) in Industrial Engineering Department & Tool Room Department.
Involved in Time Study & Work Study & improvement in Job Procedures while working in Industrial Engineering Department .
Involved in manufacturing in-house Press Tools & developing local vendors (while working in Tool Room) for manufacturing Press Tools required by the Production Dept.

With Texmaco Ltd., Kolkata
Role as Apprentice Engineer Officer

Worked in the Design section & later in the Machine Shop at its Textile Machinery Division.

EDUCATIONAL CREDENTIALS

Secured 73.8% in Bachelor of Engineering (Mechanical) from Jalpaiguri Govt. Engineering College (University of North Bengal) in 1994.
Post Graduate Diploma in Thermal Power Plant Engineering from National Power Training Institute, Neyveli (Tamil Nadu) in 1997.
Secured 77% in Higher Secondary Examination (West Bengal Council of Higher Secondary Education) in 1990 from Ramakrishna Mission Vivekananda Centenary College, Rahara, West Bengal .
Secured 81.2% in Madhyamik Pariksha (West Bengal Board of Secondary Education) from Ramakrishna Mission Boys’ Home High School, Rahara, West Bengal

COURSES

SAP Consultant Certification in mySAP Supply Chain Management-Manufacturing 2003 PP from Siemens Information Systems Ltd., Kolkata, India on 02.09.2005.

Attended a training programme on SAP IS-Utilities ( attended 8 days out of 15 days in which IS-U Overview and Device Management was covered ) imparted by SAP India Pvt. Ltd. from 08.01.2007 to 26.01.2007.

DATE OF BIRTH: 4th April, 1972