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Mike Zetooney Lancaster, California ***** ● 661-***-**** ● xoh0rn@r.postjobfree.com
Objective Senior Quality Engineer with an acquired sense of both company needs and personnel requirements. Thrives in a fast paced, team environment
Summary Over 13 years of domestic/international experience in ISO 9001 (implementation/compliance), with both Aerospace and Commercial companies working manufacturing environments which also include machine casting and metal fabrication. 5 years experience in AS9100 and NADCAP. Additional experience in 13485, FAA regulations (compliance), Nuclear systems, UL, NSF, Lean, Continual Improvement, 360, TQM, Six-Sigma, 5S+1, FMEA, 8D, IPC(600/***), **** standards, medical device: HCC, GMP, GDP, GCC, including SOX, World Class, Program Management, Supply Chain Management (including vendor assessment and evaluation), Test, and Assembly, and product validation, VOC. A. Interfaced with clients such as: Boeing (BAC), Gulfstream, Lockheed, Anset, BEA, Bombardier, including root cause, customer challenges and interface. over 10 yrs experience in IPC 610, J-STD 001, and NASA standards. Utilized: ASTM,ASME,AN,NAS,MS.J,MJ,UNJ SAE,STD-486 NASA-TM-110843
Spearheaded Risk Management every company worked. Experience includes: • Reviewing Customer contracts for Quality requirements • Quoted costs for Quality related requirements • Reviewed/approved planning (rejects) • Interfaced with QA regarding rejected materials • Interfaced Design & Manufacturing Engineering • Participating member of the Material Review Board • Responsibilities included approval/rejection for discrepant material • Reviewed work orders, Purchase Requisitions, and Assembly/Acceptance Test • Contacting Customer Quality Rep. for source inspection • Attending meetings which would involve his customer • Reviewed final statistics insuring acceptable product delivery • Performed internal audits and participated in “external” audits • US Citizen
Technical skills and Accomplishments • Completed over 200 audits, and have helped write corporate numerous quality manuals/requirement documents • Outstanding achievement successful QA,, manufacturing, and Supply-Chain programs including in improvements in Cpk, Cp. (Total capability of a process) with IR, KGS, Moore Industries, and on-going consulting assignments • Posted over 3millon in results over 2 ½ years for process improvement projects, including reducing rejections by 75% Spearheaded Risk Management (FMEA) identifying potential risks on existing and new products • Consulted in the areas of: ISO, AS9100B (implementation /compliance/audits), TQM, Six-Sigma, 5S+1, 360, World Class, Continual Improvement, VOC, Supply Chain Management
Other Skills and Accomplishments • Implemented Malcolm Baldridge certification • Implemented cellular manufacturing at numerous companies • Improved both supplier and customer relations at varies companies • Driving force behind transition to team-approach in product development and customer focused operation (VOC) Professional Experience 01/2008— Present PhoenixFire Lancaster, CA Served as Senior QA Technical Consultant: Taught Lean Manufacturing, World Class, Continual Improvement, 5S Six-Sigma, ISO (certifications/audits), FAA (compliance) 5578, FDA, AS9100 (certifications/audits), Statistical Control, Supply Chain, and Program Management ISO 13485, 38534, Specs 883, 45208, 9858. Other cliental include secret defense contracts abroad.
5/2006— 12/2007 Ingersoll Rand Chino, CA Quality Engineer/Program Management Selected as “Employee of the Quarter” of 25,000 employees. Temp to hire for a leading billion dollar refrigeration manufacture. Working on corporate quality challenges; continual improvement, and to reduce defects. In charge of the VOC (Voice of the Customer) project. Reduce customer issues. Bring the company to World Class manufacturing. Helped implement ISO 9000 certification/audits. Including composit manufacturing Company related to Minnesota.
7/2005— 4/2006 Aztech Scottsdale, Arizona Quality Engineer Contract work for a leading defense contractor. Responsibilities included: lean, world class, receiving inspection customer, including ISO spec 13485,38534 surveys, qualification testing, program management, and vendor qualifications Conducted and set up AS9100 audits BAC including 5578
12/2002— 7/2005 PhoenixFire Sherman Oaks, CA Consultant Taught Lean Manufacturing, World Class, Continual Improvement, 5S Six-Sigma, ISO (certifications/audits), FAA (compliance), FDA, AS9100, 5578 (certifications/audits), Statistical Control, Supply Chain, and Program Management
10/2000— 11/2002 K. G. S. Electronics, Inc. Arcadia, CA Operations Manager/Program Management Quality Assurance, Assembly, Test, Shipping, Master Scheduling, Production Control, Stockroom, Cost Control, Lean Management, Accounting, Customer Interface, Personnel, Building Maintenance. I was involved in establishing Six-Sigma, Data Validation Statistics ISO/AS9100, 13485, 5578 implementation (certification/compliance/audits) including lamination and composite. Oversaw employees at two company locations (Arcadia and Upland) and reported directly to the company President
7/1992— 6/2000 Moore Industries, Inc. Sepulveda, CA Manager of Materials All purchasing functions, Stockroom, Production Control of all product flow from Stockroom to Finished Goods, (including Lean Management), Shipping and Material Scheduling. I managed 50 employees and served as a Certified ISO (certification/Compliance). In 1985, I was attached to Washington Power (Nuclear Systems), training employees on our control systems. Started employment in nuclear systems, moved to quality manager, then to materials mgt. Education BSBM- 1994, GPA: 3.66 MBA-2006, GPA: 3.73 Doctoral student 2009-Organizational Management
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