RAKESH KUMAR

E-MAIL: wqrdqv@r.postjobfree.com

Mobile: +91-987*******

PHONE NO:014**-******

Seeking challenging assignments in the domain of SAP PP & QM Module with reputed organisation .

Strengths

Qualified Engineer from Govt. College , College of Technology & Engineering , Udaipur (raj.), affiliated to M.P.U.A.T, Udaipur with sound understanding in the field of Mechanical Engineering.

Presently associated with JBM Industries Ltd. A unit of JBM Group, as a Consultant Production Panning(PP) and Quality Management(QM) for SAP-ERP 6.0

One Full Life Cycle End-To-End implementation, rollout and post Go-Live support experience as PP/QM Consultant.

Have been involved in various stages of SAP Implementation, Rollout, Training and Post implementation activities at JBM GROUP With Mahindra Consulting(Division of Bristlecone India Ltd.)

Hands on experience in working on Quality modules, manufacturing and planning scenarios and new process mappings.

Possess a clear understanding of the industry, technology trends with the distinction of instituting quality assurance practices to achieve business excellence at the lowest overall cost.

Team player & go-getter with a flexible and positive attitude.

A seasoned professional with 6 & years of experience in the field of Production & Quality .

Well familiar with ISO 9001, TS-16949 activities.

Proficient in managing & motivating teams for running operations & extensive experience of developing procedures, service standards & operational policies for business excellence.

A thorough professional with a proactive attitude, capable of thinking in and out of the box, generating new design solutions and ideas.

Possess excellent interpersonal, communication & organizational skills with proven abilities in team management, customer relationship management.

Coordinating with the Development Team for development / customization of software.

Preparing functional test plans and handles functional testing

TOTAL PROFESSIONAL EXPERIENCE – 6 year 10 months

ORGANIZATION: JBM GROUP

END TO END PROJECT IMPLEMENTATION (01), ROLLOUT (02) AND POST GO-LIVE SUPPORT EXPERIENCE: 3 YEAR 8 MONTHS

SAP Know How

SAP PP /QM- DM, MRP, Shop Floor-Discrete Manufacturing, ECM, Inspection Type, Calibration, Certificate Management, Notification, Audit Management, LSMW, SPRO - Configurations.

Documentation: - AS - IS, TO-BE & FS Documentation Knowledge.

Project Detail

1. Name of the project: Touchstone

2. Version: 6.0

3. Implementation partner :Bristlecone India Ltd.

4. Role: INTERNAL CONSULTANT (PP/QM module )

5. Description of the project:

Total team: 37 nos.

• PP/QM team: 8 nos.

Responsibilities

Study of JBM Requirements & Preparation of AS - IS

Get associated on SAP Blueprint documentation preparation.

Customize Discrete Manufacturing Scenario for JBM Group.

Collect master data, verify, rectify and build on SAP.

Prepare Business Scenarios, Test plan and Test data.

Conduct Comprehensive User Acceptance Test

Integration with other modules, Integration testing.

Finding Z-Development Scopes & Creating FS for the Same.

Conduct End-User Training to all users of PP/QM-Module

Validate the business objectives are met by SAP system

Plan and handle the change in the system

Prepare for GO-LIVE and verify every function in SAP production system.

Post GO-LIVE support to Business.

Organization Experience

Since July’ 04 with JBM Industries Limited in SAP-ERP, Production Planning , Quality Management and Development.

Company Profile

JBM Industries Limited is TS-16949-2002 , ISO:9001-2000 , ISO14001,& OHSAS, Company one of India’s leading sheet metal & Fabrication unit with group turnover 3200 crores .

Product : Sheet Metal Parts, Tipper, Cam Shaft, Cover Hand Hole, Body Of Railway Engine, Fuel Tank & Door For Railway, Multi -Story Car Parking, Cylinder, , Hydraulic Tank, Fuel Tank, Garbage Compactor Fanalca & Press Components.

Customer: Maruti Suzuki India Limited, TATA Motors, JCB India Limited ,DLW Varanasi, RCF Kapurthala, General motors USA, Car Parking Chennai, , Husqverna Italy, SONALIKA Tractor, ACE,METSO MINERALS etc.

Achievements

Successfully implementation of SAP in JBM Group Over 28 Physical Plants.

Appreciation from the management for making the user’s trained and taking over the ownership of new SAP-ERP system.

Through better Negative stock controlling done.

Better analysis of Defects, Vendors, Inventory etc. done.

Online approval of Purchase Requisitions, Purchase Orders etc. done.

Efficient member of 5s & Kaizen Team.

Successfully streamlined the JCB line quality problems.

Efficiently increased the production in weld shop and press shop.

Effectively maintained the fixed planning in weld shop and tried to do in press shop also.

Productively reduced the strip size of blanking tool which causes great saving.

Profitability deducted break down time and improvement in S.P.M.

Reduced the strip size to reduce scrap.

Fruitfully used chutes to reduce handling of material & manpower and enhance productivity.

Increase OEE (55% to 65% till now) through , brake down analysis with relative Dept.

Job Profile

Production Planning & Control

Overseeing production related tasks including planning, control and trouble shooting.

Setting up production targets and achieving the same within time and cost parameters.

Optimizing man & machine utilization to achieve pre set production targets.

Undertaking resource planning for optimizing man & machine utilization, reducing wastes for enhancing productivity and profitability.

Implementing major cost savings strategies, productivity enhancements and improvements.

Ensuring complete in-process quality control & continuous improvement in process capabilities.

Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Planning and managing manpower resources & maintains 5S on shop floor.

Process Management

Mapping business requirements and coordinating in developing and implementing processes in line with the pre-set guidelines; spearheading process transition initiatives.

Monitoring the overall functioning of processes, identifying improvement areas and implementing adequate measures to maximize customer satisfaction level.

Implementing system for line balancing, smoothing and increasing production.

Responsible for Time and Motion study, Cell manufacturing as per Process Modifications.

Develop the working culture of lean manufacturing and project managed for machinery selection, cycle time, sample proofing, tooling design, production line development.

Quality Management

Responsible for design process and prepare documents like Process Flow Chart, Process Failure Mode and Effects Analysis, Control Plan, Work Instructions etc.

Designing concept of various Gauges, Fixtures required for development of particular product.

Finding out possibility of Poke Yoke in existing & new fixtures & implementation of the same.

Monitoring of standard work combination sheet, main operational parameter .

New Machines Trial & Inspection along with Initial Process Capability Study.

Responsible for conducting weekly MRM with CFT and released batting average of each Dept.

Conducting process audit for process development and cost reduction.

Development of BOP Components at vender’s end, Improvement at vendor’s end for quality product, vendor up gradation.

Analyze complex technical problems and find solutions using systematic problem solving techniques.

Responsible for APQP on new development Product.

Prepare presentation on MCM & MRM.

Industrial Training

Underwent industrial Training in Eicher Tractor, Alwar in Quality Assurance for 4 weeks.

Next industrial Training in Jay Bharat Maruti Plant-I, Gurgaon on Rejection analysis for 4 weeks.

Skill set

Software skills : MS OFFICE, C, Autocad 2000 ,Pro-E .

Academia

2004 B.E Govt. College ,College of Technology &Engineering , Udaipur(raj.)

1998 XII Raj. Board , Ajmer

1996 X Raj. Board , Ajmer

Professional Course

Training on ISO/TS 16949:9002 in October 2005.

Attend Training Programme On PFMEA,APQP,PPAP,KAIZEN.

Training On Enterprises Resources Planning.

Seminars & Presentations

Conducted Seminar on “Management information system” during the college.

Personal Details

Date of Birth : Nov. 21ST, 1979.

Permanent Address : Rakesh kumar S% sh. Bhoop Singh,

V.P.O- Gandala, The.-Behror.

Dist.-Alwar(raj.)

PIN-301709

Place:

DATE:

RAKESH KUMAR

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