CURRICULUM VITAE

DIE SHOP MANAGER

B. GEORGE JEBAKUMAR

New no: 32,

Vasantha Nagar, 1st Street,

T.P.K Road,

Madurai,

Tamilnadu, India - 625 003

Mobile No: +918*********

+919*********

E-mail: vjg2p6@r.postjobfree.com

ACADEMIC CHRONICLE:

Diploma in Mechanical Engineering (D.M.E)

Elective subject: Machine shop technology From Tamilnadu Polytechnic, Madurai, Tamilnadu-INDIA in the year April 1991 with first Class.

Certificate Course in Autocad R14 from Rose College of Engineering, Madurai, Tamilnadu

COMPUTER PROFICIENCY:

CAD Packages : AutoCAD

Packages : Ms-Office

Operating System : Windows

DRIVING:

Have valid Indian & UAE driving Light motor vehicle Licenses.

PERSONAL PROFILE:

Father's Name : Balan.G

Date of Birth : 11th June 1973

Nationality : Indian

Marital Status : Married

Religion : Christian

LANGUAGES KNOWN:

Mother tongue : Tamil

To Speak : English, Tamil, Hindi, Malayalam, and Little Arabic.

To Read & Write : English, Tamil.

CAPABILITY:

Preparing all the Die shop stuff (Drawing, Machines, Layout, Press mouth, Tooling design and etc) before start up the company.

I have experience to work at tighter tolerances like BS EN 120**-*-****.

I have very good experience in correcting all type of dies. I prefer to correct flow correction on any Dies which will give long last, durability and perfection of the dies. That means once the Dies have corrected the perfection will long last and the problems will not come again. I don’t correct or let the Die Correctors to correct the dies in a wrong way (Choke, relief etc) which leads to spoil the die

I can able to guide the Die Correctors to correct the dies in the right direction.

I have very good experience in low wall thickness dies (0.7mm), max draw dies.

I will check the profile feasibility, Approving Die designs, choosing proper toolings before bringing the dies. So, maximum failures will be shorted out there and then the rest of the correction will be least.

I will co-ordinate with Production and Quality to increase the productivity and the Quality like get rid of shade lines in Anodizing and etc.

I will co-ordinate with sales and customer to know the application of the profile to keep the customer satisfied. I can bring solution to the customer problem.

I can reduce the Dies failure rate. I will give feedback to the Die manufacturer for further improvement in dies.

I will work hard and pursue after perfection.

Achievement:-

When I joined my present company the Dies performance in the press was very poor and the Die failure rate is more than 48%, productivity is less than 750kg/hr and most of the extruded profiles were going to Profile roll correction Machine. I reduced the Die failure rate to 20% in 4 months and by the result of that the Productivity increased to 1500kg/hr without using Profile correction machine.

I corrected and proved CCD270mm GLASS WALL profiles perfectly in 8”press without using profile roller correction machine.

Have experience in correcting heat sink dies.

WORK EXPERIENCE:

In SAPA:profiles India PVT ltd, Kuppam-INDIA

Designation: - Die Shop Manager

From May 2011 to up to date

Nature of work and responsibility

• Managing the die shop activities.

• Modifying tooling, pressure ring and die shop setup to reduce the Die knock off.

• Developing the dies to increase the die life and to increase the production.

• Approving die designs to get problem free die from the die supplier.

• Die Correction and giving correction instruction given to die correctors to correct all types of dies. Analyzing the problems and put action plan to solve it.

• Recording the corrections done on the die design. And the design changes will be given to the die manufacturing for the change.

• Co-ordinate with Production department, to improve the production and quality.

In White Aluminium Extrusion, Abu Dhabi-U.A.E

Designation: - Die Shop In charge

From June 2006 to May 2011

Nature of work and responsibility

• Preparation of the Die shop stuff to start up the company.

• Approving die designs to get problem free die from the die supplier.

• Die Correction and giving correction instruction given to die correctors to correct all types of dies. Corrections involve with all solid, semi-hollow and hollow dies even with lower wall thickness of less than 0.8mm.

• Recording the corrections done on the die design. And the design changes will be given to the die manufacturing for the change.

• Co-ordinate with Production department, to improve the production and quality.

• Preparing documentation and follow up.

In Syral Extrusion Damascus, Syria

Designation: - Die Shop In charge

From March 2004 to May 2005

Nature of work and responsibility

• Preparation of the Die shop stuff to start up the company.

• Designing of Profiles and Dies for production. (In AutoCAD 2002). Designing contains calculation of weight of the profile, Designing the Run out, Lay out, No. of cavities, Area, Perimeter, and Extrusion ratio. Making drawings as per the customer request.

• Co-ordinate with Production department, to improve the production and quality.

• Give necessary information (suggestions as well as corrections) to the die supplier with regard to the performance of dies

• Correcting all solid, semi-hollow and hollow dies with lower wall thickness of less than 1mm. A thorough knowledge of milling machine, lathe, drilling machine, welding and etc.

• Preparation of all the details regarding the dies (die life card, die lists, etc)

• Follow up Nitriding of the dies (Ammonia gas )

• A detailed die correction report to be maintained on daily basis

In Emirates Extrusion Factory, Ajman, U.A.E.

Designation: - Die Corrector / Die Shop In-Charge

From June 1997 to August30

Nature of work and responsibility:

• Corrections of all solid, semi-hollow and hollow dies with a starting section thickness of 0.7mm onwards. A thorough knowledge of milling machine, lathe, drilling machine, and etc.

• Interact with the die designer regarding the number of cavities, extrusion ratio, run out and productivity of the die drawings.

• Interaction with the quality controller and press foreman with regard to the performance of dies

• Daily follow-up with new dies for the approval of samples with the customer

• Preparation of all the details regarding the dies (die card, die lists, etc)

• Instructions to sub-ordinates for Nitriding of the dies (ammonia gas)

• A detailed die correction report to be maintained on daily basis

In Shree Meenakshi aluminium Extrusions, Madurai, Tamilnadu, INDIA.

Designation: - Die Corrector

From May 1995 to June 1997

Nature of work and responsibility:

• Correction of all types of dies (solid, semi hollow, hollow)

• Reconditioning of scraped dies into other sections

• Preparation of die reports on a daily basis

In The Metal Powder Company, Thirumangalam, Madurai, Tamilnadu, INDIA.

Designation: - Production Supervisor

From March 1992 to May 1995

Nature of work and responsibility:

• Production supervising of Pyrotechnic aluminium powder plant.

• Controlling the ball mill operations.

• Supervising the workers.

• Manufacturing of electrolytic copper powder plant

• Manufacturing of Cuprous Oxide by electrolysis.

• Chemical volumetric Analysis.

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