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Process engineer,produciton engineer,high pressure die casting,PDC

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Country: India
City: Pune
Posted date: 12/17/2010   all resumes
Contact Info: **************@**********.***
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Bapdev Nagar, Near Railway line,
Dehu Road,
Pune – 412113
Mobile: 09850980412
Email-Id –

A responsible & challenging position in automotive sector or ALUMINIUM HIGH PRESSURE DIE
CASTING of auto component that would enable me to utilize my knowledge & skill in manufacturing
& Process Development of Die casting Process.

SUMMARY: - Diploma in Automobile engineering with 6.11 years of experience in High pressure die casting of automobile component manufacturing industry with working experience in AMTEK AUTO LTD.(PUNE) & JAYAHIND INDUSTRIES LTD.(PUNE) in Process engineering & production. 6 Month of experience in manufacturing of automotive parts in ADVIK HI-TEK PVT LTD. (CHAKAN).

• Good communication & Presentation skill to convince the customers, suppliers, audit people & visitors.
• Problem solving & decision making for productivity & quality improvement.
• Expertise in High Pressure Die casting production & process. Handling of IDRA &
BUHLER Machines ranging from 420 tons to 2500 tons.
• Auditing of quality, environmental & safety systems.
• In- house process audit & new product development.
• Exposure to 5s, Kaizen & TPM Techniques.
• Experienced in planning, scheduling of manpower, machines to achieve the norms within stipulated
• Experience in Automotive sector in Production Management.
• Defect, defect analysis & planning of action plans.
• On hand exp. in PLC controlled system.

STRENGTH :- Core competence , Man & Time Management


A. Organization : RICO INDUSTRIES LTD.
• Date of Joining : 02nd Feb. 2010 – Till Date
• Rico is a world-class engineering company supplying a wide range of high precision fully machined aluminum and ferrous components and assemblies to automotive OEMs across the globe.
• Rico’s consolidated group total turnover is over US$ 285 Million (Rs 1100 Crore)
• Rico’s integrated services include design, development, tooling, casting, machining and assembly across ferrous and aluminum products.
• Involved in development and production support of newly TATA NANO Project dies.
• Handling high tonnage machines of Buhler1400-1800Tons & newly installed Toshiba 1650Tons for production.

• Making continuous improvement at working area and implementing kaizen.
• Rejection control of casting Defects.

• Responsible for Die change over as per production Schedule.
• Setting process parameters for new trial Dies for Production.
• Performing Process audits.
• Responsible for customer complaints analysis & submission of countermeasure
• Customer complaints analysis and follow-up.

B. Organization : AMTEK AUTO LTD.
• Designation : ENGINEER (Process Engineering –HPDC)
• Date of Joining : 18th April 2008 – 16th Nov.2008
• AMTEK AUTO LTD. (PUNE) is a MNC of AMTEK GROUP OF COMPANIES has a group turnover of
Rs. 2500 crores & total of 36 companies worldwide i.e. in U.K, North America & India.
It is a TS-16949 Certified Aluminum Die casting Industry has established to manufacturing Automobile components as well as OEM by pressure Die casting process largely concerned with Ford, Tata Motors
Maruti Udyog Ltd., Eaton Industrial system, GWK U.K, KAS U.K, SHIELD U.K.

• Also one unit of Gravity Die Casting (GDC) for sand mould casting large number of Auto components.

• Industry has modern equipment tool room where manufacturing Dies according to the customer requirements. Also machine shop has a highly sophisticated CNC machines.

• Responsible for new product development.
• Taking trial of new dies, monitoring & setting process Parameter & Freezing it for bulk production.
• Process control & In-house process audit.
• Looking after process documentation.
• Developing inter-departmental relations & coordination between them.
• Developing single flow systems & establishing process flow Diagram of new product.
• Responsible for developing systems that can match with FORD requirement.
• Rejection analysis & control.

• Designation :Technician (Production–HPDC)
• Date of Joining :16th April 2004 – 4th April 2008

• It ISO 9000 Certify Aluminum Die Casting Industry has established to manufacturing Automobile
Components by Pressure Die Casting process largely concerned with Maruti Udyog Ltd., Bajaj Tempo
And Eicher Motors, Mahindra & Mahindra, TATA Motors, Mercedes Benz, Man Group, General Motors.

• Also one unit of Gravity Die Casting (GDC) for sand mould casting of large number of Auto Components.
• Industry has modern equipment Tool Room where manufacturing Dies according to customer requirements.
• Responsibilities:-
• Achieving Production as per set norms Standards.
• Rejection control of all sorts of casting Defects.
• Responsible for Die change over as per production Schedule.
• To attend all types of Machine & Die Break downs.
• Mainly involvement in trouble shooting & new development in Dies.
• Doing continuous development through using various techniques of kaizen.
• Taking trial of new Trial Dies & make parameter setting.
• Ensuring component checking for identified check points as per set frequency.
• Designation :Trainee Engineer (Production Dept)
• Duration :10th Oct 2003 – 12th April 2004
• Responsibilities:-
• Handling Different kinds of M/Cs on shop floor work.
• Making different Automotive parts of different vehicle.
• Final Inspection of finished components.
• Avoiding sudden breakdown of m/c for maximum productivity.
• Taking corrective action against machine problem.
Educational Qualification:-
• Diploma in Automobile Engineering from Nutan Maharashtra Vidya Polytechnic (MSBTE), June 2003 in 1st Class.
• Completed SSC from CBSE Board with 2nd class in year 1999.

Computer Skill:-
• MS Dos and MS-Office (Excel, Microsoft Word, Power Point) from InfoWorld Institute.
• Auto CAD R – 2000 (2 D & 3 D) from IMPETUS TECHNOLOGY INSTITUTE.
Personal Details:-
• Nationality : Indian

• Sex : Male

• Date of Birth : 2nd May 1984

• Marital Status : Unmarried

• Languages Known : English, Hindi, Marathi

• Current CTC : 3.50 Lac P.A

• Salary Expected : Negotiable

• Preferred Location : Anywhere in Overseas

• Passport : Present
• Declaration: I undersigned that the information furnished above to the best of my


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