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Quality Assurance Engineer

Location:
Toronto, ON, M9L 2B4, Canada
Salary:
55K
Posted:
April 20, 2012

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Resume:

PIJUSH (PETER) MITRA

**, ****** **** **, ***** York , Ont, M9L 2B4,

Phone # 416-***-****, cell # 416-***-****

Profile

More than 25 years of demonstrated experience launching large-scale projects from concept and design to prototype to production for all automotive OEM manufacturers like GM, Ford, Chrysler, Mitsubishi

• Effective team builder.

• Provide/establish APQP, PCP, PFMEA, SPC, Gauge R&R Process Flow & PPAP as per AIAG std

• Excellent record of reducing costs and improving customer satisfaction.

• Results oriented team player with a passion for problem solving and continuous improvement.

• Certified Internal Auditor, Ensure the implementation of and compliance of the ISO 9000 /TS 16949 - 2008 & AS9100 C program and provide planning implementation of all quality activities in plant and supplier base. .

• Knowledge GD&T, Knowledge of using measuring tools and blue print reading and evaluation.

• Excellent communication skills:

• Advance SPC and Six Sigma and analytical skills which I can apply to any business.

Professional Experience

Quality Assurance Engineer

(Jun,2011 - Current)

Noranco – Vaughan Division

Manufacturing Landing gear components for Boeing, Goodrich & Bombardier

“Actively participate in First Article Inspection Process (APQP process), develop flow diagrams, PFMEA, control plans and prepare PPAP packages for many new product launches based on AS9100 requirements.”

• Develop and maintain production and quality documents as per quality manuals (AS9100)

• Implement corrective action by continuous improvement plan, such as 5Why , Kaizan . 8D.

• Submit PPAP as PER DVI and MBD (First Article Submission).

• Perform audits on production and quality processes for conformity to regulatory and customer requirements

• Develop process improvement plans using a variety of Quality and Continuous Process Improvement tools, including but not limited to Six Sigma, Lean Manufacturing, 5S, SPC, Gauge R&R, etc.

• Support continuous product and process improvement through detailed failure analysis for non-conformances

• Ensure process compliance through the development of simple yet comprehensive procedures, work instructions, flowcharts, forms, templates, checklists, worksheets, and other product and process related documentation

Sr. Quality Assurance Engineer

(Jan, 1998 – Oct 30th, 2010)

Omron Automotive Electronic Inc

Oakville, Ont, Canada

Experience with high speed assembly / manufacturing plant, Automotive Relay / control Switch (SMT) auto parts for Ford, Chrysler, GM, Honda, and Mitsubishi,

Actively participated in APQP process, developed flow diagrams, PFMEA, control plans and prepared PPAP packages for many new product launches based on AIAG requirements

• Develop and maintain production and quality documents as per quality manuals

• Supervised and train team of four Quality technicians

• Implement corrective action by continuous improvement plan.

• Track and analyzed warranty returns and develop plan in conjunction with design and manufacturing departments to reduced warranty claim by implement problem solving methods ( SPC, Six Sigma, 5 Why , 8D , 7step & 5P)

• Monitoring and Verifies compliance and effectiveness of the quality system to the Supplier Quality Manual by performing supplier audits, surveys, supplier PPAP matrix and have weekly meeting with supplier and Purchasing group to maintain suppliers PPAP time line.

• Strong Computer skill, capable of working with MS Office & MS Access, MiniTab

Accomplishment:

• Received Q1 Award from Ford – Year 1998

• Reduced Customer PPM from 100 to 0,5 from year 1998 to2009 by implemented green Belt project.

• Implement “5S”program in plant wide

Quality Supervisor - 1987 to 1990

Quality Engineer - 1990 – 1998

ITT Automotive Ind Mississauga, Ontario

Working High Volume wiper motors (Front & Rear) and Blower motor assembly plant,

• Actively participated in APQP process, developed flow diagrams, PFMEA, control plans and prepared PPAP packages for many new product launches based on AIAG requirements

• Maintained and implemented the quality system in compliance with QS-9000 requirements

• Supervised and train team of four Quality technicians

Education

• Certificate in Quality Control – Humber College ,Toronto, Ont

• Certificate in Industrial Engineering – Humber College, Toronto, Ont

• Diploma in Electrical Technology – Calcutta, India,

Professional Association

American Society for Quality Control

Institute of Industrial Engineers

PROFESSIONAL DEVELOPMENTS

Advance Statistical Control General Physic Corp. (GM)

Supervisor Skills Humber College

Six Sigma (Green Belt) KPMG

ISO/TS 16949:2002 Internal Audit GRT

VE/VA Magna

GD&T Humber Collage

Quality Auditor Humber Collage

Project Management Humber College

ISO/TS:16949:2009 Auditor OMNEX

Transition Training



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