MOTI JOHNSON

**** *. ******* ***

CHICAGO, IL, USA

Cell 773-***-****

u7qs1b@r.postjobfree.com

PROFESSIONAL SUMMARY

Quality Engineer (degreed) with fifteen (15+) years experience in Manufacturing, Machining, Hydraulics and Molding industry with emphasis in Automotive, Heavy Vehicles, Military, Industrial and Commercial Equipment, Plastics and Rubber Molding , Metal Casting and Stamping, Assemblies. Responsibilities have encompassed coordinating process and quality improvement programs, client interfacing, coordinated corrective and preventive activities, and product trials and product development activities. Have a thorough knowledge of in ISO 9001:2008/ TS 16949:2009, ASTM/AINSI specs, APQP/PPAP management (FMEA, CTRL PLAN CAP STUDIES, PROCESS DOCUMENTATION) defect management, supplier development, SPC systems (ASI DataMyte) optical/CMM, multi-Sensor Gauging (OGP System), IMDS and military procedures, internal / external audits and supplier development with emphasis on real time systems management.

PROFESSIONAL EXPERIENCE

2009 To-date

AND Staffing [ Contract ]

Contract services to the manufacturing industry.

• Preparing PPAP Kits

• Conducting Internal Audits

• Preparation of ISO 9001-2008:TS16949:2009 Documentation

2003 to 2009

EJ BASLER CORPORATION, Schiller Park, IL

Manufacturers of Machined parts and Assemblies for Eaton, Ford, John Deere, Navistar, Catepillar, Parker Hannifin, Sauer Danfoss, Kohler and the Military.

Sr. Quality Engineer

• Coordinating Process and Quality improvement programs in Manufacturing, Inspection, Gauging and Tooling

• Coordinated Start-up programs for new products

• Started the Pow Wow Programs

• Preparation of PPAP documentation

• Performing Feasibility/Capability Studies

• SPC/Minitab coordinator coordinated programming and setting up of SPC Stations on the Prod. Floor [ real time gauging ]

• Developed and coordinated a real time CAR management system

• Programmed the OGP Flash 300 Optical/CMM system

• Was the MDS coordinator for EJ Basler

• Managed Supplier development programs

• Performing Internal and External audits

• Conducting supplier audits to improve in-coming PPM levels

• Evaluating supplier performance for QIP

• Supplier PPAP evaluation

• Coordinated APQP and Poke-Yoke activities

• Administer and coordinated Corrective and Preventive Actions

• Coordination and Implementation of ISO9001:2008 activities

• Performance evaluation of production equipment

• Release of approved inspection procedures and inspection methodology to manufacturing

• Documentation control of Customer Product Specification and releases

• Coordinated performance evaluation of processes for quality improvement projects

• Customer and Supplier liaison and conducted Internal and external audits

• Have attended Green Belt Training

2002 to 2003

SOLAR CORPORATION, Libertyville, IL

Tier 1 suppliers of automotive products to General Motors, Chrysler and Ford

Automotive Quality Engineer

• Manufactured automotive interior garnishes and molded thermoplastic products

• Coordinated all process and quality improvement programs

• Coordinated APQP and PPAP activities

• Administer and coordinated corrective and preventive activities

• Performed run-at-rate audits at suppliers for new releases

• Carried out performance evaluation for new equipment and processes before release to manufacturing

• Coordinated new and existing quality programs

• Conducted Poke-Yoke activities with Manufacturing

• Was involved with ISO/QS 9000 activities

• Was involved in supplier development activities

• Customer and Vendor Liaison

• Supervise the Quality team of supervisors and inspectors

1998 to 2002

CHICAGO-ALLIS MANUFACTURING CORP, Chicago, IL

Tier 1 supplier of water pump mechanical seals and assemblies, seal packings, molded rubber and plastic products

Manufacturing Engineer

• Suppliers to General Motors, General Electric, Navistar, Caterpillar and Cummins

• Providing technical support to manufacturing

• In charge of product development and improvement activities towards production processes, molding and tooling

• Coordinated Product start-up for new releases

• Implemented ISO/QS 9000 procedures at Chicago Allis

• Managed all PPAP activities for new products

• Performed feasibility and capability studies

• Coordinated tool cost activities, tool life and tool management programs

• Spearheaded APQP and internal Audit programs

• Maintenance of CAD [ Autocad ] data and SOPs

• Customer and vendor Liaison

• Supplier development programs for new suppliers

• Equipment and Instrument Calibration

• Carried out performance evaluation of suppliers and instituted corrective and preventive actions programs

1991 to 1998

ROBERT BOSCH SR, Manufacturing Engineering Operations, Malaysia

Tier 1 suppliers to Mercedes Benz, BMW , Ford, Volvo. Manufacturers of automotive products

Automotive Quality Engineer

• K-2, K-4 Division

• Actuator motors, Lamps and Wiring Harness, SMT/PCB Assy

• Responsible for product trials and product development activities

• Spearheaded ISO 9000 implementation for the Malaysian facility

• Responsible for conducting internal and external audits

• Oversaw product quality assurance and inspection planning

• Developed Supplier process Audits

• Managed PPAP programs till release of product lines

• Customer and Vendor liaison

• Involved in Test equipment evaluation, Installation and upgrades

• Developed Supplier vendor programs which helped product development and improvement activities in production process and tooling

Special Projects:

• Coordinated the design and installation of a complete robotic assembly line for the assembly of Power window Electronic Brush holders

• Coordinated the design and installation of the assembly line for vent actuator motors

EDUCATION

UNIVERSITY OF MADRAS, India

Bachelor Degree in Science / Majored in Physics

INSTITUTE OF ENGINEERS, India

AMIE MECH-Manufacturing Engineering

INSTITUTE OF MANAGEMENT, India

Masters in Business Administration

INSTITUTE OF MANAGEMENT, India

Diploma in Computer Science and Programming

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