Tool Designer
Resume:
Roger J. Fleer
Zanesville Ohio, 43701
E-Mail: t5udtf@r.postjobfree.com
Objective: Obtain a Tooling / Design Engineer position.
Experience: Tooling Engineer / Project Manager
Cambridge Tool & Die, January 1998 to March 2009
Designed Injection mold tooling using various materials and components.
Generate 3d Solid Models for CNC milling using Cimatron Mold design software.
Reduced design lead time by 30% by implementing 3d solid modeling software.
Generate 2d shop drawings and Bill of Materials for construction of the molds.
Designed hydraulic systems using cylinders, motors, pumps, quick connects, rubber lines, steel lines, and limit switches.
Coordinate required processes and components to complete the construction of the molds on schedule and within quoted cost.
Designed plastic parts for Honda, Trade Fixtures, Holophane and various customers.
Operate and program Tarus Bridge Coordinate Measuring Machine. (air cnc )
Inspect plastic parts, tooling, fixtures, and components with CMM, calipers, micrometers, optical comparator, and ultra sound Mu Gauge.
Perform Engineering changes on existing molds using 3d Solid Models and CMM for reverse engineering.
Designed Pneumatic systems using cylinders, limit switches, regulators, quick connect couplers, and actuators.
Designed secondary process equipment. Drill fixtures, trim dies, router guides, & CMM fixtures.
Design forming and trim punch dies.
Manage cad data and job folders in an ISO 9001 environment.
Supervised 2 associate designers.
Layout Technician / Metrologist
LDM Technologies, June 1992 to January 1998
Perform part layouts for General Motors and Ford per customer requirements.
Operate and program Tarus Coordinate Measuring Machine.
Perform capability studies per customer requirements.
Perform Gage R & R per customer requirements.
Prepare and present reports for new automotive plastic parts.
Maintain and update CMM checking fixtures.
Investigate customer concerns and troubleshoot problems.
Supervised 2 associate CMM programmers.
Instrument Worker
Newark Air Force Base, June 1989 to February 1991
Repair and troubleshoot Inertial Guidance Systems for the F-111 and Fast Attack Nuclear submarines.
Over haul entire gimbal systems.
Null and Balance gimbal systems.
Replace and rebuild electrical motors.
Troubleshoot systems with multi-meters, oscilloscopes, and wire schematics.
Maintain records of each unit serviced.
Welder / Fabricator
Brock’s Welding, March 1988 to June 1989
Repair or modify existing structures using Arc, Mig, Tig, and oxyacetylene welding on various metals.
Perform pipe and pressure vessel welding.
Fabricating assemblies from shop drawings.
Military: U.S. Army Metal Worker, Honorable Service
Perform welding repairs and fabrication on military equipment using Arc, Mig, Tig, and oxyacetylene welding.
Operate and Maintain 6x6 Heavy Wrecker recovery vehicle.
Operate and maintain 6x6 Tractor Trailer.
Military Awards: Good Conduct Medal, Army Achievement Medal, Overseas Service Ribbon and Army Commendation Medal
Education:Zane State (Muskingum Area Technical College)
Associates degree Mechanical / Industrial Engineering 3.8 GPA
Maysville High School
With Honors
Software: Microsoft Word, Excel, Power Point, Cimatron Solid Modeler, Pro E
Solid Modeler, Mastercam, Spinfire, Adobe, Solidview, PS
Exchange and Cute FTP.
Equipment:PC Workstation, CMM, Calipers, Micrometers, MU guage (Ultra-
Sound), Arc welder, Mig welder, Tig Welder, Oxy-acetylene torches,
Bridgeport, Lathe, and handtools. Forktruck Licensed up to 20,000 lbs.
Hobbies: Motorcycle Street Touring, Dirt Bike riding, ATV riding, Snow skiing,
Water skiing, hunting, camping, and wood working (furniture
Building) .
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