Sumit Rana
Dynamic and Results-Oriented Professional
r7a1lo@r.postjobfree.com
Cell 619-***-****
Current Address
Harrison NJ 07029
USA
Summary
• Project management certified professional with over 5 years of experience in Product Design & Development/ R&D/ Mechanical Engineering with hands-on experience and extensive knowledge in designing the parts from concept to production applying the experience in designing plastic injection molded and metal components in the regulated medical device industry.
• Proficient in working on CAD/CAM tools majorly Pro/E, SolidWorks, UG, AutoCAD/Inventor, tolerance stack-up and GD&T analysis, cGMPs, CAPA, Gage design, DFA/DFM, DOE, Design/Process FMEA and RCA.
• Hands on experience with FEA and static/dynamic simulations in ANSYS, ABAQUS, MATLAB, Simulink and Graphical User Interface (GUI).
• Thorough knowledge of Design Controls, FDA’s QSR and ISO regulations and GLP guidelines specially 21 CFR 820, ISO 13485, ISO 11608, IEC 60601 and 510(k) requirements and review process.
• Proven track record of consistently demonstrating the ability to handle multiple task demands with competence & integrity to high quality standards, while also meeting the deadlines.
• Developed solutions to design problems through the application of engineering principles, analysis, and empirical methods.
• Highly skilled and motivated team individual with excellent organization, communication, technical problem solving skills and great inter-personal skills.
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Experience
Spine Wave Inc. Shelton, CT 02/2012 – Present
www.spinewave.com – Spine Products
Mechanical Design Engineer (Contractor)
• Generated concepts and mechanical designs for spine implants and surgical instrumentation.
• Created 3D models and manufacturing drawings per best engineering design practices.
• Performed engineering analysis - including tolerance stacks, FEA structural analysis and FMEA.
• Interfaced with vendors for rapid prototyping, manufacturing, standard instruments and testing.
• Interfaced with surgeons, industrial designers and marketing personnel to create designs.
• Assisted in the development of verification and validation protocols, tests and reports.
• Document data and procedures per Quality System.
UniLife Corporation York, PA 09/2011 – 01/2012
www.unilife.com – Drug-Delivery Devices
Design Engineer (Contractor)
• Worked as a part of a small, dedicated, cross-functional product development team.
• Liaised and worked with the customer and marketing team to identify customer needs.
• Translated customer requirements into product requirements and compiled the Design Input Document.
• Performed various CAD iterations and fabricated prototypes in conjunction with the internal prototype shop and outside suppliers.
• Performed engineering analysis (FEA, moldflow, GD&T, 1st principles) of designs in accordance with ASME
Y14.5 principles.
• Developed and executed test protocols and documented the results.
• Collaborated with the pharmaceutical scientist to ensure drug/device compatibility.
• Collaborated with the manufacturing engineer to ensure design manufacturability and successful design
transfer.
• Identified and evaluated vendors to support product development.
Stryker Orthopaedics Mahwah, NJ 03/2011 – 09/2011
www.stryker.com – Surgical Implants and Instruments
¬Product Design Engineer (Contractor)
• Responsible for the timely and accurate creation and verification of 3D solid models utilizing GD&T, Tolerance Stacking for clearance/interference studies, FEA analysis and other customer specific deliverable requirements.
• Generated concepts/ideas using Pro/E, Solidworks that revolve around equipment/fixture type solutions
• Worked with Windchill Enterprise Content Management System (ECM), Supplier Production Part Approval Process (SPPAP) and converting Unigraphics Models into Pro/E models.
• Worked closely with the in-house Engineering Workshop in getting equipment/fixtures fabricated, or identify suitable external engineering fabrication shop where appropriate.
• Developed and implemented appropriate supporting documentation which complies with cGMP in conjunction with other team members.
• Served as mentor to Designers and Associate Designers, when required.
Becton Dickinson & Co. Franklin Lakes, NJ 06/2010 – 03/2011
www.bd.com – Drug-Delivery Devices
¬Research and Development (Consultant)
• Performed a wide range of engineering work required to support qualification of alternate resin materials in disposable syringe and needle products.
• Responsible for Plastic mold designs of BD Pen II and Pen II B.
• Assisted in prototyping designs and assembling customer samples, design simple fixtures, develop sensible batch assembly and test procedures.
• Developed test methods and designing fixtures as appropriate, as well as validating test methods by conducting Measurement Systems Analysis (MSA) and INSTRON type testing.
• Designed various testing and inspection fixtures and gauges for Physiojet and Pen II B assemblies.
• Assisted in maintaining the complete design control process including report making and maintaining logs, files such as Design History Files and Design History Records.
• Performed preventive maintenance on equipment to support scientific and technical objectives as well as meet regulatory and governance requirements maintaining Good Laboratory Practices (GLP).
• Conducted detailed design reviews, Gauge R&R and capability studies.
New Jersey Institute of Technology Newark, NJ 08/2009 – 05/2010
www.njit.edu – Non-Toxic Biomaterials
¬Research Assistant
• ¬Conducted research and examined production of nanometer-diameter polymer fibers (majorly from SOY and PAN with water as the solvent), giving particular attention to the key features like jet-initiation, fiber architecture and fiber distribution by using electrospinning technique for tissue engineering, biomedical, drug-delivery, medical device coating and antibacterial applications.
• Prepared the ICP, AAS and WET analysis.
• Planned and designed coaxial and triaxial electrospinning set-up.
• Scanned electron micrographs showed the resulting electrospun soy fibers possessed smooth morphology with diameters ranging from 200 nm to 2 μm.
• Trained and supervised undergraduate students, graduate students, and high school teachers.
• Monitored the research group’s lab including keeping it organized and maintaining equipments.
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Amazon Consultant Engineers Delhi, India 09/2006 – 07/2008
www.gomax.co.in – Diagnostic Devices
¬Biomedical Engineer
• ¬Designed and developed X-Ray machines and associated production tools and fixtures for assembly, testing and inspection using CAD/CAM tools (ProEngineer / SolidWorks) and GD&T.
• Assessed product development life-cycle from designing through manufacturing and packaging phase including process development, layout and operation, etc. following cGMPs and CAPA.
• Lead the utilization / management of the Design Controls (NPDP).
• Interpreted and evaluated data from various engineering, research and/or marketing investigations to determine the performance requirements that will be incorporated into the product.
• Designed new functional gages for the critical dimensions and modified the available gages to pass gage R&R.
• Participated in approval of design reviews, deviations and engineering changes.
• Worked with the regulatory departments to ensure project specification met the appropriate standards.
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Amazon Consultant Engineers Delhi, India 05/2006 – 08/2006
www.gomax.co.in – Diagnostic Devices
¬Summer Intern
• ¬Worked on the manufacturing and testing of RVG Compatible and Conventional type X-Ray Machines.
• Monitored new product identification, design, development, manufacturing implementation, documentation and sustaining engineering support of X-Ray grids and X-Ray sensors.
• Coordinated and provided technical assistance in the production of prototypes.
• Generated CAD models, drafted design and final drawings of products.
• Worked closely with Process development to develop equipment and tooling for new product development.
• Assisted in managing and selecting vendors for equipment and material; executing equipment set-up, calibration, training and SOP.
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Siemens Medical Solutions Delhi, India 05/2005 – 08/2005
www.siemens.co.in - Ultrasound
¬Summer Trainee
• ¬Analyzed the manufacturing and working of precision Ultrasound devices and enhancing the sensitivity of the transducer probe.
• Created, maintained, and executed PCB and system level testing of new and existing ultrasonic products.
• Developed PCB and system level calibration as well as setup procedures for manufacturing and engineering.
• Assisted in handling investigatory experiments with ultrasonic equipment to duplicate customer complaint issues.
• Participated in new product development through prototype building, market research and literature review.
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Education
New Jersey Institute of Technology Newark, NJ
¬Master of Science (Biomedical Engineering)
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¬Maharshi Dayanand University New Delhi, India
¬Bachelor of Engineering (Biomedical Engineering)
Certifications
• Project Management Certification.