W. CLARK FERRELL
**** ******* ***** ** **********, AL 35244 205-***-****
puxlvp@r.postjobfree.com
PROFESSIONAL PROFILE
B. S. graduate in mechanical engineering with Six Sigma Green Belt and leadership experience. Engineer with the tenacity and creativity to solve problems, clearly communicate with co-workers, work in groups, learn quickly and eagerly, and readily teach others.
• Project Engineering- Experienced in planning, contracting, and executing projects. Active supervisor/coordinator of contracted work with strict demands to execute the contract but also assisting the contractor with unexpected problems. Inspected final product to ensure quality.
• Industrial Engineering- Practiced in work flow optimization, BasicMOST Work Measurement System, ergonomic improvements, workforce calculations, and job duty optimizations.
• Quality- Created work instructions, control plans, FMEA’s, and stage books for QS9001 / TS16949 system. Implemented checks and procedures to reduce scrap and PPM.
• Budgeting- Assisted in budgeting for a fiscal year spending and contract work. Successfully budgeted many projects and completed them at or under the allotted amount.
• Safety- Responsibilities included safety guarding and instruments. Maintained an OSHA approved work environment including work performed by outside contractors. ISO 14001/ OHSAS 18001 Internal Auditor.
• Drafting- Practiced in sketches and technical drawings for contracts or general purpose using various CAD packages.
• Supervision – Supervised hourly quality work force and substituted for production supervisor as needed.
EXPERIENCE
REXAM BEVERAGE CAN 2010-Present
Birmingham, AL
Quality Supervisor
Used leadership and troubleshooting skills to supervise workforce in the identifying and correction of quality issues.
• Performed monthly training to workforce.
• Maintained and improved quality gauges.
• Lead multitalented teams to improve equipment reliability
ALABAMA AIRCRAFT INDUSTRIES, INC. 2009-2010
Birmingham, Alabama
Industrial Engineer
Used good industrial engineering, mechanical engineering, and continuous improvement principles to improve backshop and facility performance.
• Developed drawing template for plant use.
• Developed engine cowling fixture to allow cowling to be opened and closed in the absence of the engine.
• Developed new database-driven process for the generation of quotes and work orders.
• Gave technical support to business development for new outside business quotes.
MICHELIN NORTH AMERICA
BFGOODRICH TIRES – Opelika, Alabama 2005-2009
Project Engineer 2006-2009
Developed and managed projects throughout the plant including machine installations and upgrades.
• Acted as plant liaison for corporate engineering for major capital projects
• Gave technical assistance to plant maintenance group
• Co-led the emergency replacement of 3000hp DC motor
• Supported many small projects in quality improvement efforts
Industrial Engineer 2005-2006
Applied industrial engineering principles to the Stock Prep Area.
• Implemented new shop layout to improve product flow
• Installed visual inventory system to reduce downstream outages
• Developed new production/downtime database and forms
• Lead the fundamental development of TB Information System
• Actively supported business plan development for the future year
FEDERAL-MOGUL CORPORATION
PISTON OPERATIONS – LaGrange, Georgia 2002-2005
Manufacturing Engineer
Responsible for the Surface Treatment and Assembly Processes.
• Increased Surface Treatment throughput by 40%
• Reduced Surface Treatment scrap by 70%
• Successfully launched 2 new products for Surface Treatment
• Led sort team to customer and resolved customer’s issues
• Implemented ergonomic single-piece flow in Assembly
• Six Sigma Green Belt
MISSISSIPPI STATE UNIVERSITY- Starkville, Mississippi 2001
Graduate Research Assistant/ Honda-Barrier Fellow
Researched the effects of surface roughness on the fatigue life of structural specimens cast of A356 Aluminum. Gave weekly presentation on progress.
• Coauthored technical paper reporting initial results to American Foundrymen Society.
SOUTH MISSISSIPPI ELECTRIC
POWER ASSOCIATION- Hattiesburg, Mississippi 1998-2000
Co-operative Education Student
Managed projects. Developed project specifications and plans. Maintained computers including the Boiler Control computer. Studied powerhouse ventilation and temperature for modification.
EDUCATION & TRAINING
B. S. Mechanical Engineering- Mississippi State University, Starkville, MS 2001
Overall GPA 3.81/4.0
ISO 14000 Internal Lead Auditor- Det Norske Veritas 2002
Six Sigma Green Belt- AEC International 2003
Hazardous Waste Operations and Emergency Response- Conversion Technology 2003
Mitsubishi Q Series PLC Programming- Mitsubishi Electric Automation 2004
Michelin Industrial Engineering School- Michelin North America 2005
Maynard MOST Work Measurement System- Michelin North America 2005
RELATED SKILLS
AutoCAD, VisualCAD, MathCAD, Microsoft Office, AF Solids
HONORS/ACTIVITIES
BSA Eagle Scout