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Engineer Mechanical

Location:
Hyderabad, AP, 500040, India
Salary:
as per company policy
Posted:
June 18, 2012

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Resume:

RAMESH BABU MALLAMPATI

Phone: +964**********, +91-939*******(M) Email: pdqr91@r.postjobfree.com

Seeking senior level assignments in Power Plant Mechanical/Piping Installation & Commissioning, Project Management, Preservation, Operations & Maintenance with a reputed organization.

PERIOD COUNTRY COMPANY DESIGNATION

From Sept’2011 to till date Basra, IRAQ Shell (Petrofac)-Majnoon Project Management Team SENIOR MECHANICAL/PIPING ENGINEER (Erection & Commissioning)

From May 2011 to Aug 2011 Samalkot,

India POWER MECH PROJECTS LIMITED SENIOR MANAGER-Main MEI Contractor

From Sept 2010 to April 2011 ABU DHABI ,

UAE SUMSUNG C & T (EPC), ABU DHABI, UAE SENIOR MECHANICAL ENGINEER (Commissioning)

From Dec 2006 to Aug 2010 ATYRAU,

KAZAKHSTAN AGIP KCO(PETROFAC) PROJECT MANAGEMENT SENIOR MECHANICAL/PIPING ENGINEER (Erection & Commissioning)

From Nov 2004 to Nov 2006 SOHAR,

OMAN DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO LTD (EPC), SOHAR, OMAN MECHANICAL/PIPING ENGINEER (Erection & Commissioning)

From Dec 2002 to Nov 2004 FUAIRAH,

UAE DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO LTD (EPC), FUJAIRAH, UAE MECHANICAL ENGINEER (Erection & Commissioning)

From Sept 1995 to Nov 2002 INDIA MUTSUBISHI (EPC) MEHANICAL SUPERVISOR

From July 1992 to Aug 1995 INDIA VTPS (O & M) OPERATOR

PROFESSIONAL PROFILE & RESPONSIBILITIES

An Engineer with proven success of around 20 years in Project Management, Mechanical Installation & Commissioning and Maintenance & Operations.

Leadership and project management skills

Excellent interpersonal and communication skills; with the ability to lead teams in a multicultural environment

Initiate and proactively participate in specific operational/safety related activities such as; Design Reviews, Risk Analysis, Reliability Studies, etc.

Capabilities to drive people management, talent development and performance management processes

Advises Operations Managers of equipment requiring excessive repairs and recommends replacement where necessary

Take on responsibility of Packaging Engineer which requires coordination of all discipline technical matters.

Organize his/her manpower allocation to meet agreed project timescales.

Control allocated engineering time to meet project deadlines.

Have sound knowledge in Vendor Package Management and the ability to liaise with the Client, vendors and other disciplines to close out clarifications and expediting documentation and seeing them through to Approval.

Able to provide comprehensive reports that provide good clear and concise information to the project manager

Review results of verifications and advise on required mitigations to overcome foreseen risks to project start-up

As necessary, perform other duties, requiring essentially the same level of skill & responsibility when required

Expertise in handling the complete project Commissioning entailing planning, resource utilization, maintenance & manpower management.

As a Mechanical Engineer, full understanding of Rotating Equipment, Static Equipment and Packages with the ability to define contractor scope of work and review work progress and reports.

Working knowledge of relevant technical codes and standards within the mechanical engineering discipline.

Specialist in erection & commissioning of Hydraulic Valves and Pumps.

COMMISSIONING

The commissioning team to set priorities for system turnover that allows for productive simultaneous operations (SIMOPs) that allows for safe commissioning of systems while the construction contractor completes and turns over the remaining systems.

The Commissioning execution plan includes the materials, special tools, and vendor support for a safe and productive pace

Adept at installation and commissioning operations with demonstrated abilities in working on initiatives.

Represent the Commissioning team in key meetings with interfacing departments (Operations, Engineering Team, etc.).

An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities.

Working with engineering and operations department to promptly find the preferred alternative for alleviating issues discovered during commissioning.

Coordinate and ensure availability of commissioning spares and consumables

Assure expediting of pending punch items in accordance with plant priorities

Supervise the works of vendors and ensure efficient utilization of vendor manpower,

Suggest commissioning manager the needs for mobilization of Vendors specialists

Monitor and ensure the activities are carried out as per schedule and in accordance with the procedures and requirements

Inspection formats for the pre-commissioning and commissioning activities pertaining to mechanical activities.

Assisting in the development of commissioning spare parts listing and quantities.

Sound knowledge of Centrifugal and Reciprocating Pumps, Centrifugal and Reciprocating Compressors with Dry gas Seals, Gas Turbines and Steam Turbines coupled with Electric Generators, Air coolers and Static Mechanical Equipment like internals of Columns, Exchangers, Boilers and all Vessels and Tanks present and Utilities plant.

PIPING

Over all Piping/Mechanical Fabrication and Installation works.

The Piping/Mechanical fabrication and installation activities to ensure construction Schedule.

Fabrication Drawings to ensure that they are in compliance with applicable codes/standards, regulatory requirements and good construction practice.

Follow up Piping codes like ASME B31.3, B31.6,B16.5, API 5, etc.

Participate in inspection of the piping materials and facilities quality to ensure that they met the project speculations and standards and issue non-conformance report as necessary.

Coordinate with engineering team and procurement team to deals with issues during fabrication and installation phase between design and installation.

Conduct site testing, pre-commissioning and commissioning of installation with regards to all piping systems and facilities.

Coordinate between contracts and contractors for timely completion of installation works.

Weekly and monthly report to construction Manager / Planning Manager the works status

Responsible for engineering and co-ordination of designated flow line and pipeline pre-commissioning operations such as pressure testing, de-watering, and drying of pipelines

Punch list making

.Hydro testing of Piping and Reinstatement.

HSE Responsibilities:

• Pro-active commitment to HSE through the personal application of safety critical behaviors;

• Republic of Kazakhstan Statutory HSE Regulations, Codes and Standards;

• AGIP KCO’s HSE Policies & Management System Requirements;

• Supporting/ Participating in Emergency Drills and Exercises as required;

• Reporting all Accidents/ Incidents and Unsafe Acts/ Conditions in a timely manner.

COMPETENCIES OVERVIEW

* Project Management * Erection &Fabrication * Installation/ Commissioning

*Testing & Troubleshooting *Operation *Team Management

__________________________________________________________________________________________________

CAREER GRAPH

o Accountabilities and Responsibilities:

o HSE reviews are undertaken and identified actions completed

o All process related works for the facilities are in accordance with project specification and making sure they are maintained in order to safeguard technical integrity.

o Participating in technical reviews for engineering works.

o Providing commissioning team with technology requirements for engineering applications

o Providing technical support to the project on commissioning, operating procedures and troubleshooting

o Engineering technical expertise related to design, specification and operation of facilities

o Conducting design reviews for commissioning and start-up requirements.

o Participating in and assisting with the co-ordination of the Project’s performance tests.

o Reviewing commissioning deliverables issued by Contractors and suppliers.

1) Since June 2011 to till date with Power mech Projects Limited, Mecanical Contractor, SKCCPP, Samalkot, India, working as Senior Manager. Erection & Commissioning

Noteworthy Credits

Installation of GE gas Turbines

Installation of HRSG’

Installation of STGS’

Installation of BOP

2) Oct’2010 to April 2011 with SAMSUNG C & T, Corporation, EPC Contractor, Shuweihat S2 Project, Ruwais, Working as Senior Mechanical erection & commissioning Engineer

Noteworthy Credits

Installation of SIEMENS Gas Turbines & Steam Turbines with vendor support and its auxiliaries.

Installation of HRSG and its auxiliaries.

Installation of EDG packages

Installation of pumps, compressors, heat exchangers & Hydraulic valve units.

Spearheading the overall commissioning and start-up equipment activities

Take up the role of Commissioning & Operation In charge during the Commissioning.

Instrumental in handling the Safe Operation, Startup, Shutdown of Combined cycle Power and Desalination Plant,

Coordinating with Erection Sub contractor in erection, start up and commissioning of Plant.

Have successfully handled supervision of Combustor Inspection, Issue/Cancellation of all the Safety Documents for Electrical and Mechanical Isolations and their normalization.

Instrumental in handling safe operation, startup, shutdown of combined Power and Desalination Plant.

Documenting for all BOP Commissioning Clearance Certificate preparation (CCC).

Actively involved in Reliability Test and Performance testing of entire plant.

3) Dec’06 to Aug’10 with AGIP KCO, Karabatan Field Development Experimental Project, OIL, GAS and SULPHUR as Senior Mechanical/Piping Engineer, for PROJECT MANAGEMENT TEAM.

Noteworthy Credits

Instrumental in successfully handling Erection of Exporting Pumps of oil, Gas Bullets and Exporting station.

o gas turbines (GE make) and It’s piping installation & Hydro testing

o Steam Turbines (GE make) & its Piping installation & Hydro testing

o Emergency Diesel Engines & Its Piping Installation & Hydro testing

o Air Compressors Installation & its Piping installation & Hydro testing

o Auxiliary Boilers Installation & its piping installation & Hydro testing

o Firewater Pumps Installation & its piping installation and Hydro testing

o Cooling water Pumps installation, its piping installation & Hydro testing

o Fin Fan coolers installation, its piping installation & Hydro testing

o Gas station installation, its piping installation & Hydro testing

o Fabrication & Installation of All Pipe rack pipe lines and hydro testing

o Installation of HDPE Pipe lines & Hydro testing

o Exporting pumps installation,

4) Nov’04 to NOV’06 with Doosan Heavy Industries and construction Co. Ltd., as Mechanical Engineer

Noteworthy Credits

Responsible for successfully handling Erection, Commissioning & operations of

o Boilers 370 tones/Hr., 66 Bar & 550oC capacity, with supplementary burners

o 1 x 244 MW Steam Turbine Generator from Alstom (Back pressure & Condensate)

o 3 x 116 MW SIEMENS V94.2 Gas Turbine

o 1 x 5.5 MW Emergency Diesel Generators for black- start

o 4 MSF Desalination units (33 MIGD) from Doosan Heavy Industries, Korea.

o Instrument/service air system, DM plant, Demineralization plant,

5) Dec’02 to Nov’04 with Doosan Heavy Industries and construction Co. Ltd., as Mechanical Engineer

Noteworthy Credits

Responsible for successfully handling Erection, Commissioning & operations of

o Boilers 370 Ton/Hr., 66 bar & 545oC capacity, with supplementary burners

o 2 x 119 MW Steam Turbine Generators(Back Pressure) from Siemens

o 4 x 106 MW GE Frame 9E (DLN), Mark V Gas Turbines

o 1 x 6.5 MW Emergency Diesel Generators for black- start.

o 5 x 2400 m3/h MSF Desalination units (62.5 MIGD) from Doosan Heavy industries, Korea.

6) Sep’95 to Nov’02 with Vijjeswaram Gas Power Station, as Mechanical Supervisor.

Noteworthy Credits

Responsible for successfully handling Erection, Commissioning & operations of

o Boilers 260 Ton/Hr., 54 bar & 493oC capacity,

o 1 X 60 MW Steam Turbine (Mitsubishi)

o GE Make Mark-V Control 1 X 112 MW Fr.9E Gas Turbines..

6)July ’92 to Aug’95 with Vijayawada thermal power station, as field operator

Noteworthy Credits

Responsible for Field Operator of

o Steam Turbines 6 X 210 MW, Coal Fired Boilers BFP & Condensate system

Control Systems.

Siemens Teleperm XP (FUM Type) at Fujairah Power and Desalination Plant

Siemens Teleperm XP (FUM Type) at Sohar Power and Desalination Plant

Mark V controls of GE Gas Turbines

Steam Turbines control PCS 7.

EDUCATIONAL CREDENTIALS

Dip. MECHANICAL ENGINEERING

Degree in BA (ADMINISTRATION)

Level-II ASNT (Radiography, Ultrasonic Testing, Magnetic Particle testing, Dry penetrate testing)

Primavera

MS Office, MS Project etc

Auto Cad

TRAININGS ATTENDED

BOILERS(HEAT RECOVERY STEAM GENERATORS)- Maintenance trained from Doosan

STEAM TURBINE (Back Pressure) training from SIEMENS (Operation & Maintenance)

GE Frame 9E Gas turbine Training from GE. (Operation) In house training.

Permit to work (Hot work & cold work) system training by AGIP KCO, Kazakhstan

Safety Training by AGIP KCO, (working at height, confine space, working in cold weathers etc)

PERSONAL DETAILS

Date of Birth : 24th August, 1965

Address : 202, Eswari Enclave, Mangapuram Colony, Moula-ali, Andhra Pradesh, Hyderabad-500040, India

Contact numbers: +919*********(mob); +914********* (home); +919********* (mob); +919********* (mob)

Email : pdqr91@r.postjobfree.com;

Passport Number: H7050768



Contact this candidate