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Principal Engineer - Design - Control & Automation

Location:
United States
Posted:
April 29, 2012

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Resume:

Nasser. B

No. *, Akbar Road, Email: op02in@r.postjobfree.com

Vandavasi op02in@r.postjobfree.com

Thiruvanamalai (Dist) Mobile: +91-978*******

Pin : 604 408.

Career objective

Seeking Engineering/designing in Instrumentation with a high growth oriented organization.

Executive Summary

servicing, Engineering/designing,Operations & Maintenance, Project Management in the field of Instrumentation.

Presently working with India Top EPC Company in VA TECH WABAG Ltd., Chennai as Principal Engineer - Instrumentation ( Control & Automation ) involved in carrying out detailed engineering (system and project) at Chennai Office.

involving planning & execution of projects and system engineering, modernization, installation, commissioning of equipments

Hands on experience in Siemens PCS 7.Allen Bradlly and Schenider

Have worked in Paper Plant, and Power Plant.

Sound knowledge of calibration and trouble shooting in various field Instruments.

Well versed with the tests to be conducted during erection, commissioning and implementation stages like visual checks, loop checks, document revival, etc.

Experience in control room activities, plant shutdown, emergency shutdown systems.

An effective communicator & team player with strong analytical, logical, problem solving abilities.

Project Management & Execution in Time Schedule, Interaction with Clients, Development and Implementation of Logic and Graphics, Field & control System Engineering.

Education

SL. No. Qualification University Year of Completion

1.

2. B.E(Instrumentation and Control Engineering )

DEEE ( Diploma Electrical & Electronics Engineering ) Madras University

State Board of Technical Education 2000

1996

Control & Automation of the system & Field Instrumentation

Design Engineering & Project Management

Project and Engineering Management

Managing technology based projects especially in the areas of Control System including planning, resource scheduling, coordination, site specific configuration, equipment scheduling, and system implementation including system integrations.

involving working out various requirements with respect to utilities, machines,

Maintaining various documents like Customer Queries, Additional Implementation

Details, Addition/Deletion Records, Correspondences, Project Status Reports, Billing Schedules / Details, various ISO related documents, etc. Liaising with the client, inter departments (like Purchase, Logistics, Factory), Erection and Commissioning Contractor, Sub-Vendors and various other agencies for the timely completion of the project as per the schedule.

Installation & Commissioning

Managing the installation, commissioning, configuration & maintenance of a wide range of DCS / SCADA / PLCs.

Operations & Maintenance

Planning and effecting preventive / predictive maintenance schedules of DCS, fully automatic PLC Based control system and instruments to increase machine up time/ reliability.

Identifying areas of obstruction / breakdowns and taking steps to rectify the equipments & plant machineries through application of trouble shooting tools.

Preparing maintenance schedules, by implementing modern maintenance System to ensure the performance capacity of various process control equipments.

Instrumentation

Hook-up Drawings, SLD, Ferruling Lists, Bill Of Materials.

Preparation of schedules for I/O, Cabinets, Junction Boxes, Cables.

Preparing Engineering Documents containing System Configuration, Architecture, Grounding schemes, Control room layout, etc.

Preparing and submitting Inst. List based on customer’s input and P & ID, Database Sizing.

Preparing DCS FunctionalSpecification, involved in I/O Listing based on customer’s input and P & ID, Database Sizing.

Preparing the technical data sheets for the system and field instruments.

Career Highlights

Saudi Kayan Petrochemical Industries ( SABIC ) ., K.S.A Oct’2011 – To Till date

Process Control Specialist ( Control & Automation )

Managing technology based projects especially in the areas of Control System including planning, resource scheduling, coordination, site specific configuration, equipment scheduling, and system implementation including system integrations.

involving working out various requirements with respect to utilities, machines,

Maintaining various documents like Customer Queries, Additional Implementation

Details, Addition/Deletion Records, Correspondences, Project Status Reports, Billing Schedules / Details, various ISO related documents, etc. Liaising with the client, inter departments (like Purchase, Logistics, Factory), Erection and Commissioning Contractor, Sub-Vendors and various other agencies for the timely completion of the project as per the schedule.

Managing the installation, commissioning, configuration & maintenance of a wide range of DCS / SCADA / PLCs and CPMS System.

VA TECH WABAG Ltd – ( International Business Group ) Chennai JAN’2006 –Oct 2011

Principal Engineer – Instrumentation ( Control & Automation )

Design and Detail engineering for the following projects which involves

1. Project : PT PLN (Persero) JawaENGAH 1 Coal Fired Steam Power Plant Project , - Indonesia.

2 x (300 - 400) MW COAL FIRED STEAM POWER PLANT

PACKAGE NO: MED DESALINATION PLANT.

EPC CONTRACTOR : VATECH WABAG LIMITED.

Control System Involved : -

PLC & SCADA System

1. CONTROL LOGIC PROCESSOR ( 5563 )

2. CONTROL NET - Network

2. Project : PLTU 1 Banten Suralaya Unit 8, - Indonesia.

1 X 600 MW COAL FIRED STEAM POWER PLANT.

PACKAGE NO : MED DESALINATION PLANT.

EPC CONTRACTOR : VATECH WABAG LIMITED.

Control System Involved : -

PLC & SCADA System

1. CONTROL LOGIC PROCESSOR ( 5563 )

2. CONTROL NET – Network

3. Project : MuaraTawar Gas Fired Power Plant Extension Project,Block 5, - Indonesia.

CLIENT : JURONG ENGINEERING LIMITED.

PACKAGE NO : RO DESALINATION PLANT.

EPC CONTRACTOR : VATECH WABAG LIMITED.

Control System Involved : -

PLC & SCADA System

COMPACT LOGIC PROCESSOR

CONTROL NET - Network

4. Project : Aden Sewerage Project, Contract 3A. - Amen.

CLIENT : Ministry of Water and Environment Local Water & Sanitation Corporation, Aden Governorate

EPC CONTRACTOR : VATECH WABAG LIMITED.

Control System Involved : -

PLC & SCADA System

Siemens SIMATIC PCS 7

S7 300 and S7 400 PLC

Profibus Network

5. Project : Majis Industrial Services SAOC (MISC).- Muscut.

Consultant : Mott MacDonald & Company LLC (MMC)

EPC CONTRACTOR : VATECH WABAG LIMITED.

Control System Involved : -

Distributed Control System

Siemens SIMATIC PCS 7

S7 300 and S7 400 PLC

Profibus Network

6. Project : DAMBULLA Water Treatment Plant, - Sri Lanka

Client : NWSDB, Sri Lanka

EPC CONTRACTOR : VATECH WABAG LIMITED

Control System Involved : -

PLC & SCADA System

SIEMENS SIMATIC PCS 7

S7 300 AND S7 300 PLC

PROFIBUS Network

Responsibilities

Preparing Engineering Documents such as System Configuration, Architecture, Grounding schemes, Control room layout, System, Marshalling, Power Distribution, Interface Panels specific Design Details, etc;

Hook-up Drawings, PFD, Ferruling Lists, Bill Of Materials.

Preparation of schedules for I/O, Cabinets, Junction Boxes, Cables.

Preparing and submitting Factory Acceptance Test (FAT), Site Acceptance Test (SAT) Procedures and schedule.

Preparing DCS and SCADA Functional Specification, detailed design & debugging; involved in I/O Listing based on customer’s input and P & ID, Database Sizing.

Preparing DCS Functional Specification, detailed design & debugging; involved in

I/O Listing based on customer’s input and P & ID, Database Sizing.

Developing Logics, Control Schematics and complex interlock functions for both continuous and batch operations, their implementation.

Preparing the technical data sheets for the system and field instruments

Gulf Paper Factory and Industries ., K.S.A Nov’2002 – oct’2005

Incharge – Instrumentation ( Control & Automation )

Responsibilities

PAPER PLANT

Operation and Maintenance of SIMATIC PCS - 7 DCS installed in Paper Plant Automation By Siemens. This DCS is connected to the Throught Ethernet Network. and various field instruments like various Analyzers, Transmitters and control valves.,etc.

Loop tuning of various process parameters for the Paper plant. Checking Loop wiring & Logic diagram, Operation and Maintenance of Steam And Control System Supplied by LARIO ENERGY Impianti, italy

Operation and Maintenance of LPG System Supplied by EMIRATE GAS, Dubai . Tank Capacity -191m.cu

Operation and Maintenance of Quality Control System ( QCS ) Supplied by – ABB. Ireland. Model - SP – 700 – 4

Control System Involved : -

Distributed Control System

SIEMENS SIMATIC PCS 7

S7 300 AND S7 400 PLC

PROFIBUS Network

PLC & SCADA System

MODICON – TSX P57

Fib Way Network

Wincc

Responsibilities

POWER PLANT

Operation and maintenance of Thermal Power Plants with 1*16MW Condensing Turbine and 1*20MW back pressure turbine and boiler of and Thermax of 80TPH . Commissioning and maintenance of Field Instruments like control valves, transmitters,analyzers, I/P.,etc for Boiler and Turbine.

Commissioning of the Siemens System and Implemented control logics in controller. Maintenance of the DCS system and tuning of controllers for plant operations. Carried out implementation of Graphics and required modifications for plant optimizations.

Integrated 3rd Party Interfaces such-as Woodward Governor, Vibration Monitor. Completed erection of Balance of Plant Instruments and MCC Interface.

Maintenance in the Power Plant of control schematics, for sections, checking of Loop wiring & Logic diagram, Hook up diagrams, Implementation of control logic in controller, networking of system with redundant server, Checking of Graphics & building I/O points with Honeywell software. Involved in commissioning of various field Instruments.

Chettnad Capative Power Plant ( 1*15 MW ) - Karikallai

Engineer-Instrumentation ( Control & Automation )

Responsibilities : -

Operation and maintenance of Coal Fired Power Plants with 1*15MW Condensing Turbine and Thermax Boiler of capacity of 80 TPH

maintenance of Field Instruments like control valves,transmitters,analyzers,I/P.,etc for boilers and turbine area.

Planning and effecting preventive / predictive maintenance schedules of controllers like Eurotherm,Bells,yokogawa controllers

Tuning of P,I,D values in the controllers for the optimization of plant operations.

Fully automatic Allen Bradley PLC Based control system for the Turbine interlocks to increase machine up time/ reliability.

Identifying areas of obstruction / breakdowns and taking steps to rectify the equipments & plant machineries through application of trouble shooting tools.

Preparing maintenance schedules, by implementing modern maintenance System to ensure the performance capacity of various process control equipments.

Conducted Loop Checks, Functional Tests, supervise and carryout Impulse piping / tubing as per given drawings and Hook-up, their Pressure / Leak tests during shutdown period

Panel erection, Cable / Ladder tray installation, instrument calibration, installation, commissioning, cable laying and allied activities during shutdown period

Revamp activities in the control room

EMPEE Distillieries Ltd ( Brewary Division ).,Chennai Jun’00 – Nov’02

Engineer-Instrumentation ( Control & Automation )

Responsibilities : -

Maintenance of field instruments like transmitters,analysers,control valves, I/P.,etc

Maintenance of control room instruments like Allen bradly and ALFA LAVAL PLC.

Tuning of P,I,D values for the optimization of plant operations.

Shut down activities includes the instrument calibration, Installation, Commissioning, cable laying and allied activities. Conducted Loop Checks, Functional Tests, supervise and carryout Impulse piping / tubing as per given drawings and Hook-up, their Pressure Leak tests.

Personal Details

Contact Address : No.: 2 , Akbar Road, Vandavasi–604 408

Date of Birth : 05th Apr’1975

Place : Chennai

Date : Signature

(Nasser . B)



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