ArunamPillai.M

Contact Information:

Address : */**, *** ******, *** Cross Street,

E.B.Colony, Adambakkam,

Chennai-88,

Tamilnadu, India.

Telephone : +91-904*******

E-mail : m5amj7@r.postjobfree.com

Personal Information:

Date of Birth : 21.11.1979

Nationality : Indian

Marital Status : Married

Profession : Lead QA/QC Engineer (welding & coating)

Experience : 10 years

Computer skills : Microsoft office

Languages known : English, Hindi, Tamil

Education:

Degree : Bachelor of Engineering (Mechanical)

University : Annamalai University

Certified Courses:

Senior Welding Inspection with RT Interpretation : CSWIP - 3.2.2 : TWI, U.K

Lead Auditor (QMS) : ISO 9001:2008 : IRCA, U.K

Welding Inspection : CSWIP - 3.1 : TWI, U.K

Coating Inspection : Level - 2 : NACE, U.S

Certified Welding Inspector : CWI : W.R.I, India

NDT Level – II : RT : ASNT, India

NDT Level – II : UT : ASNT, India

NDT Level – II : MT : ASNT, India

NDT Level – II : PT : ASNT, India

Off-Shore Safety Courses:

• Basic First Aid (Validity: 27.03.2014, ETSDC – Abu Dhabi, U.A.E)

• Basic Fire Fighting (Validity: 27.03.2014, ETSDC – Abu Dhabi, U.A.E)

• Sea Survival Training (Validity: 28.03.2014, ETSDC – Abu Dhabi, U.A.E) • H2S & Breathing Apparatus Training

• Helicopter under Water Escape Training (Survival Systems India, Mumbai)

• Valid Seaman Book (Validity: 31.03.2016)

Offshore Construction Vessels:

Leighton Eclipse, Leighton Stealth, Leighton Faulkner, VM-Regina 250, Smith Borneo & Sea patriot.

Technical Skills:

Conversant with good working knowledge in the frequent use of International codes & Standards

Such as ASME VIII, IX, II, V, ANSI B31.3, AWS D1.1, API 1104, NACE, SSPC, DNV Rules for

Sub-Sea Pipe line Laying.

Familiar with manual, automatic & semi-automatic welding processes for SMAW, TIG, SAW,

FCAW, GMAW & MIG/MAG welding process in respect to preparing / review WPS, PQR, Repair

works & trouble shooting, exposure to AUT & Phased Array techniques.

Summary of Work Experience:

Sub-Sea:

Subsea rigid & flexible pipe laying, riser & I-tube installation. Automatic & semi automatic welding, NDT, field joint coatings, PQR, WQT by GMAW, FCAW & SMAW. Witnessing load testing of davits and NDT of critical joints. Review of calibration certificates of pneumatic gauges, load cell and davit wire ropes, concrete coated pipes and fitting. Verification of pipeline coordinates from alignment sheet with survey. Line pipe handling and cleaning, Anode distribution, welding of initiation head and bow string fixing, stringer angle and tension, Buckle detector insertion and retrieval, termination, metrology for riser, Lifting the spools, welding, NDT, Automated UT, phased array techniques, field joint coatings and lowering of riser spool, crossing, free span.

Topside:

Inspection and monitoring for fabrication of cellar deck, main deck extensions, platform topside launcher & receiver installation, equipments & piping spools erection, welding, NDT, PWHT, hardness testing, hydro test, painting works of piping, pipeline, structural brazing, primary & secondary pipe supports of platform topside modification works, stairs, chequered plates &

grating installation.

Welding:

• Review the WPS & PQR, witness the WPQT & mechanical test, check that all onshore/offshore-

related QA/QC work is carried out in accordance with the approved PQP & Inspection test plan.

• Check all documentation to execute the work such as approved welding procedures, Quality

Control procedures, NDT procedures, Codes & standards are available at work site.

• Check that all applicable equipment is calibrated and has valid certification.

• Review/Verify AUT system verification documents & inspection personal qualifications,

verify all documentation to execute the work such as approved AUT procedures,

check the AUT calibrations (Cal. IN & Cal. OUT) and as per the procedures,

witness & inspection of AUT, MUT activities, review of AUT, MUT documents.

• Check installation processes are carried out in accordance with approved procedures &

specification, inspection & confirmation of welding consumables as per the specifications.

• Witness & inspection of all welding activity, review of inspection documents & has the authority

to reject defective work.

• Automatic welding system familiar with - CRC Evans

Painting / Coating:

• Review the painting/coating procedure, verify/review all onshore/offshore-related painting /

coating work is carried out in accordance with the approved PQP & Inspection test plan.

• Ensure all documentation to execute the work such as approved painting / coating procedures,

quality control procedures, codes & standards are available at work site.

• Verify that all applicable equipment is calibrated and has valid certification.

• Check painting/coating application processes are carried out in accordance with approved

procedures & specification. Inspection & confirmation of painting/coating, blasting materials are

as per the specifications.

• Check & witness of profile, salt test, WFT, DFT, adhesive test, peel test & holiday test.

• Witness & Inspection of all painting / coating activities, review of inspection documents & has

the authority to reject defective work.

Job Position Held:

Dec 2011 – Feb 2012 M/S Leighton Welspun Contractors Pvt Ltd, Mumbai. Lead QC Inspector

Working as Lead QA/QC Inspector to supervise the Engineers India Ltd (EIL), MRPL (Mangalore Refineries & Petrochemical Ltd) SPM & Associated Facilities Project, 48” diameter pipeline, on LEIGHTON ECLIPSE Pipe laying Barge.

Mar 2011 – Oct 2011 M/S Leighton Offshore Middle East, Dubai. Lead QC Inspector

Worked as Lead QA/QC Inspector to supervise the South Oil Company (SOC), ICOEEP (Iraq Crude Oil Export Expansion Project) Phase-1, 48” diameter pipeline, on LEIGHTON STEALTH Pipe laying Barge.

Nov 2009 – May 2010 M/S Leighton Welspun Contractors Pvt Ltd, Mumbai. QC Inspector

Worked as QA/QC Inspector to supervise the ONGC, PRP II, (Season-2) project, having various sizes of Risers, I-tubes & Flexible pipe line, on SMITH BORNEO Barge.

July 2009 – Oct 2009 M/S Leighton Offshore Pvt Ltd, Singapore. QC Inspector

Worked as QC Inspector to supervise the Brunei Economic Development Boards (BEDB) projects, the installation of 24” Methanol pipeline, SPM system and PLEM System, Onshore and Sub-sea pipeline at Sungai Liang Industrial Park (SPARK), on LEIGHTON FAULKNER Pipe laying Barge.

May 2008 – May 2009 M/S Leighton Welspun Contractors Pvt Ltd, Mumbai QC Inspector

Worked as QC Inspector to supervise the ONGC, PRP II, (Season-1) project, having various sizes of crude oil pipeline & Riser installations on VM-REGINA 250 Pipe laying Barge.

• Sub-Sea pipe laying & riser installation of various diameters.

• Witness of PQT & WQT according to Offshore Standard DVN-OS-F101 & API 1104.

• Goods inward inspection, material verification and related documents (MIR, MTC etc).

• Monitoring the proper storage, backing & handling of the welding consumables.

• Ensure that only acceptable materials are used. Record the details for the material traceability.

• Inspect pipe fit-ups, alignment and visual inspection, dimensional control & NDT.

• Ensure that only approved and qualified welding procedure are used & the removal of

the internal clamp after completion of the root & hot pass as per wps.

• Welders continuity record maintenance and preparing of welders performance /

qualification records.

• Overall Welding Inspection, review of RT films, NDT reports.

• Monitor Weld repairs, defect removal, excavation, re-welding and verify the conformity with

the repair wps.

• Inspection of Heat Shrink Sleeves wrapping & HDPUF foam filling and Holiday detection with

Spy detector for offshore pipelines and riser connections at below splash zone.

• Ensures that proper records of work carried out are maintained.

Worked as a QC Inspector to supervise Topside Fabrication of ONGC, PRP II, (Season-1) Project, at the fabrication yard of consortium partner DAS OFFSHORE ENG PVT LTD.

• Inspection of incoming materials.

• Monitoring & witness of PQT & WQT’s including special qualification for TKY etc and prepare

records (PQR).

• Maintaining records of all welders and ensure their qualifications continuity.

• Monitoring welding consumables, materials and welding parameters which are used for the

works are in compliance with specified requirements.

• Ensure the Inspection/welding equipments used are calibrated & only approved WPS are used.

• Fit up inspection, Welding Inspection Before, during & after Welding.

• Monitoring and verification of daily welding reports, verify weld production report and ensure

compliance to NDT requirements.

• Interpret/Review NDT reports and maintain all related file and records.

• Check and ensure that all the stress relieving operation is performed as per the PWHT /

Piping class requirement and signing of temperature charts.

• Inspecting/measuring the blasted surface profile by using necessary instruments and

monitoring surface preparation, rust grade and degree of cleanness, releasing for painting &

check nozzle pressure, WFT/ DFT, pinhole for each coat and record the Dew points,

Relative humidity and steel temperatures before commence of blasting/painting activities.

• Co-ordination with TPI & Client inspector for daily welding activities and for stage inspection.

• Maintain & update all quality related documents at site.

Nov 2006 – Nov 2007 M/S Dodsal Pvt Ltd, Qatar. QC Inspector

Worked as QC Inspector to supervise welding activities in Pipe spool fabrication workshop of

Dolphin Energy Ltd, Onshore upstream and compression Facilities Project, RasLaffan Industrial City, Qatar.

• Raw material inspection : Visual, dimension, verification of correctness,

identification and correlation with manufacturer’s test certificate

• Inspection of weld edge preparation as per approved drawings, fit-up

• Prepared punch list to execution team for the achievement of test packages

• Review of welding procedure and performance qualification record

• Qualify welding procedure and welder as per the applicable standard

• Verify correctness of consumables and proper baking / storage

• Ensure proper preheating and monitor welding parameters during welding

• Check dimensions of finish weld.

• Decide required NDT methods for all welds as per Specifications & NDT Plan.

• Witness necessary NDT such as penetrant testing, magnetic particle testing and

Interpretation of RT films as per the applicable specification and issuing repair

instructions and follow up for the same

• Carried out dimensional inspection on all the finished products.

Nov 2005 – Oct 2006 M/S Qatar Petroleum, Offshore, Qatar. QC Inspector

Worked with M/S Sievert International Inspection Co WLL, as QC Inspector (Inspection & Testing)

• To comply with all Work Permit, policies and Safety procedures

• Leading a team and co-ordinating with NDT technicians

• Conducted non-destructive testing (RT, UT, MT, PT) on process platforms,

well head jackets, pressure vessels, storage tanks, pipelines, piping & shutdown.

• Radiation Protection Officer responsible for radioactive source movement,

control and monitoring radiation that includes safe working practice of myself & others.

• Working from Lloyds risk based assessment of high internal corrosion / erosion

and high risk data for entry into RBI program.

• Given all the line lists/ drawings for NDT works and able to coordinate and carry

out the NDT.This includes compiling data base reports in excel.

• Evaluation of NDT and visual examination reports to monitor Corrosion in piping,

pressure vessels, tanks, and steel structural to access fitness for further services.

• Interprets, evaluates & review radiographs as per the reference codes and standards

such as AWS D1.1, ASME VIII, ASME IX, ASME B31.3, API 1104

• Carried out Visual Inspection of welded Joints before offer for Radiography and MPI.

Oct 2003 – Sep 2005 M/S Bharat Heavy Electricals Ltd, Tamilnadu, India. QC Inspector

Worked with M/S Anand Engineering Pvt Ltd, India, as QC Inspector (Welding Inspection & NDT)

• Material verification & traceability, fit-up & visual welding inspection & monitoring of

welding parameters during welding.

• Witnessing welding procedure qualification and welder qualification.

• Ensure proper pre heat temperature, inter pass temperature levels are maintained during

welding as per approved wps.

• To monitor Welder performance and conduct visual inspections of welds and repairs of

welds in accordance with Company procedures and Project Specification.

• Submit all Inspection reports and relevant documents to the QC department.

• Check applicable welding procedures and welders are being employed for welding.

• Release Major Assembly/Sub-assembly for further stages by verifying completion of

all Client requirements as per Specifications.

• Review of radiographs / witness MT, PT & UT as per the NDT plan.

• Monitoring and maintaining welder’s status, log book and performance report.

Reference:

Madhesan Govindasamy - (Offshore QC Manager)

Leighton Offshore Pte Ltd - Dubai Branch

Tel: +971-*-***-**** | f: +971-*-***-**** |

E-mail: m5amj7@r.postjobfree.com

P.O. Box 49703, Level 20, Office No. 2009, Concord Tower, Street 50, Al Sufouh Road,

Dubai Media City (DMC), 49703 Dubai, United Arab Emirates.

www.leightonoffshore.com

Prasad Shedge - (Sr. QA/QC Engineer)

Leighton Welspun Contractors Pvt Ltd

Tel: +91-22-671*-**** | f: +91-22-671*-**** | m: +91-97-691*-**** |

E-mail: m5amj7@r.postjobfree.com

302-303, 3/F Windsor Building, CST Road, Vidyanagari Marg, Kalina, Santacruz (East), 400098 Mumbai, India.

www.leightonwelspun.com

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