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Mechanical Inspector

Location:
Worcester, MA, 01607
Posted:
March 24, 2011

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Resume:

Dickson Bediako Asare

** ***** ******* *** *

Worcester,

MA 01607

Cell Phone: 774-***-****

Email: hdv5vm@r.postjobfree.com

• Manufacturing professional with over 7 years of experience as a Quality Assurance Technician, and/or Quality Inspector working within ISO 9002/QS-9000 compliance standards.

• Proficient in performing raw material, first-piece, in-process, and final inspections of precision products for appearance, dimensional characteristics, and performance characteristics.

• Experienced using a full range of precision measuring equipment and multi-axis coordinate measuring machines (CMMs) including manual

• Proficient in planning and performing gauge control and calibration.

• Participated in continuous improvement efforts.

• PC-literate in a Windows environment to include Microsoft Word, Excel, SPC software, and gauge calibration software.

• Knowledge of ANSI, federal, and military standards.

• Ability to communicate effectively – written and verbally – with co-workers and customers.

PROFESSIONAL EXPERIENCE

Tyco Electronic Madison Worcester Ma 508-***-**** Jan 2008-Nov 2010

MECHNICAL INSPECTOR/ ASSEMBLER

Perform Incoming / In-Process Inspection on mechanical / electrical components using standard inspection equipment such as Height Gauges, Surface Plates, Venires, Dial Indicators, Ring / Plug Gauges, Optical Comparators, Micrometer Gauges, CMM ECT.

• Complete and / or review Incoming, In-Process and Final Inspection documentation. (Component Inspection Folders, checklist, release forms, calibration data records etc.).

• Issue Non-Conformance Reports (NCR’s) on Nonconformance’s.

• Perform inspections as requested for Engineering and other departments. (First Articles and/or Courtesy inspections).

• Maintain QC Activity Collection Plans and other applicable tracking logs.

• Quality inspection, identifying and correcting process problems, tracking inventory.

• Maintain procedures related to inventory control processes and updated as required

• Experience in an assembly checking the length, cut out pig tail

• Conducting electrical cable measurement by using tape and micrometer

• Expert in quality control by checking blows, lumps and quality print

• Checking the length cut out pig tail

• Experience in soldering connections and checking the voltage and PCB

• Experience hand soldering electronic component on PCB

• Specialized in manufacture of Electronic devices

• Assemble various intricate optical, electronics and mechanical components with prescribed assembly techniques.

• Produce and maintain production records

• Ability to diagnoses mechanical assembly issues and devices solution

• Experience in repairing and assembling Video flexible, electronic cable.

• Experience in using complex tools.

• Experience in uses method sheets and simple measuring instrument to build product to documentation specification

• Specialized in Micro Soldering and electronics

• Ability to understand assembling drawings and written assembly procedures.

• Experience in Assembling complex miniature components devices

• Experience in measuring and Checking Fiber tic

• Experience in measuring Medical Devices

Evergreen Solar Inc Devens MA 508-***-**** Feb 2008- Feb 2011

Manufacturing Technician Lead

Over 2 years of semiconductor experience responsible for performing electrical and or mechanical troubleshooting to determine in non functioning electro-mechanical equipment used in the manufacturing experience recognition for manufacturing excellence, quality and innovation

Responsibilities:

• Monitoring and controlling highly automated manufacturing equipment for the development of solar energy cells

• Experience as an equipment technician Lead

• Ability to utilized complicated drawings, advance mathematics, formulas, and a variety of precious measuring instrument

• Staging materials

• Data entry into excel MES, and SAP

• Preparing materials for shipment

• Maintaining support equipment

• Housekeeping

• Strong math and Reading including problem solving skills

• Experience in lifting 50Ibs frequently throughout the shift Testing cell diffusion/cell fabrication and Silicon Nitride machinery/equipment

• Monitoring automated machinery to ensure that product meets quality standards

• Loading and unloading raw silicon materials

• Collection of data via computer, scanners and log sheets

• Identify, trouble shoot any problems that may occur during operation

• Clean room experience

• Excellent team work skills

• Monitoring the operation of computer-commanded equipment and monitoring and troubleshooting automated equipment and monitor yield and metric

• Monitor the testing of equipment with computer commanded equipment

• Specialized in operating highly automated computer command equipment (THIEME PRINTER and SCHILLER Machines such as Accumulator Cell Tester and Loader), for metallization in the production of cell.

• Experience in programming INNOLAS Machine for the Junction Isolation and any heating from the Furnace (CENTROTHERM) and responding to any alarms

• Specialized in monitoring cell tester in the manufacture of cell for the classification of BIN 1A, 2A, 3A to BIN 11A and BIN 1B, 2B etc and any Low Prix voltage to determined the smooth running of the cell tester

• Experience in doing housekeeping (CLEANING) both the Loader, Printer and the Cell tester during periodic maintenance (PM) using Manuel and chemical cleaning processes such as Vacuum, Green Works Natural Glass & Surface

• Specialized in cell criteria in Cell Inspection to determine ALL “A” cells mixing with any “B” grade cells as described in the Cell criteria.

• Experience in applying Evergreen Solar safety rules (SOP) to ensure that the employees working areas are safe using PPE, Pad Lock during maintenance.

• Experience in monitoring real-time metrics report from all the three printers to cell tester and report out of control conditions to the Lead and the Supervisor.

• Specialized in soldering connection and monitor Highly Robotic CTS, KUKA computer command equipment for the manufacturing of Strings and Tabbing of solar cells

SECONN FABRICATED HARTFORD CT 860-***-**** Jan 2004- Dec 2007

QUALITY ASSURANCE INSPECTOR

• Inspected all subcontracted operations and purchased parts; performed in-process inspections

• Programmed CMM for toolmaker samples, first production parts for ISIR submission, stamping dies, gauge/test fixtures, and SPC studies

• Generate reports for operator self inspection instructions

• Entered data into Data SPC for analysis

• Designed gauges for true position location, profile tolerance and geometric tolerance reading, and functional gauges

• Inspected casting layouts and checked cores on die and checking the dimensional issues and any Latest Revision changes and perform Incoming / In-Process Inspection on mechanical / electrical components using standard inspection equipment such as Height Gauges, Surface Plates, Verniers, Dial Indicators, Ring / Plug Gauges, Optical Comparators, PCB, CMM ECT.

• Complete and / or review Incoming, In-Process and Final Inspection documentation. (Component Inspection Folders, checklist, release forms, calibration data records etc.).

• Issue Non-Conformance Reports (NCR’s) on Nonconformance’s.

• Perform inspections as requested for Engineering and other departments. (First Articles and/or Courtesy inspections).

• Maintain QC Activity Collection Plans and other applicable tracking logs.

• Supporting the Equipment Control System as needed which include activities

KENNEDY DIC CAST 508-***-**** CHERRY VALLEY MA 1999 - Dec 2003

Lead Material Handler

Responsibility

• Ability to assure that correct raw materials, colorants, components and packaging materials are at sufficient supply levels to maximize clean room operation and those hopper dryers, and loaders are monitored, refilled, emptied and maintained.

• Responsible for labeling materials/components received and completing documentation necessary to identify and verify receipt of materials, forwarding documentation for input. Fill an incoming test sample bag and label and retain. Prepare materials for production requirements.

• Monitor and replenish materials and components throughout shift as needed and for oncoming shift. Shrink-Wrap completed production and move to designated warehouse location using the FIFO method. Transport and store all materials and finished goods in a safe manner preventing damage and contamination. Load trucks according to shipping schedules.

• Organize warehouse to maximize space utilization for storage of materials. Assist in maintaining the cleanliness of the warehouse and clean room at all times.

• Notify appropriate management of nonconformance, errors or problems in or around the work station and follow all directives from the Plant Manager, Technician or Lead Production Associate.

• Assist Production Associates by preparing boxes, and scanning finished product. Relieve Production Associates for breaks and lunches as needed and scheduled.

• Transfer production to the warehouse during and at the end of the shift.

• Prepare written reports and documentation for internal and/or external use as required or assigned. Perform other duties as assigned by Plant Manager, Technician or Lead Production Associate.

• Adhere to Work Environment Procedure at all times and Lift /Carry 5-35 lbs

• Experience in operating highly automated machine and troubleshooting

• Assembler and material Handler

• Inspection of delivery of goods in and out of the stores

• Picking and Packing of goods and issuing of invoices for the purchase of goods in the warehouse.

• Taken inventory stock controls

• Assisted in inventory, purchasing, shipping, receiving and stocking of merchandised, contributed to visual display creation.

• Handled inbound sales duties, such as taking, processing and filling orders. Also coordinated troubleshooting and provide support to supervisors.

• Physical ability to lift 50Ibs

• Provide help in other areas of the warehouse as needed

• Enter record of material into warehouse management computer system (SAP)

• Direct and perform daily shipping, receiving and material movement warehouse activities.

• Significant experience with inventory control systems. Responsible for training employees on correct procedures for setting up and operating machinery. Performed troubleshooting and problem solving for third shift production and maintenance.

• Capable of lifting heavy equipment.

• Demonstrated knowledge of electrical and mechanical assembly, as well as machine set up and maintenance.

• Operated drill presses, wire drawing machines and tested printed circuit boards

Machines / Equipment/Tools Operated

Electric Hand Drill, Wire Crimpers, Router Drill, Hydraulic Press, Belt Sander, Electric Hand Sander, Gas Leak Sensor, C-Bore Gauge, Calipers, Micrometers, Assorted Hand Tools, CMM for programming and measuring parts, Optical Comparators, Profilometer gauges, Feeler gauges, Micro Height both Manuel Automatic, Chamfer Gauges, Depth Mic. Telescopes gauges, Drop indicators.

EDUCATION

Lincolns Group of Colleges 1995-1998

Bachelor of Business Administration

Western High School

High School Certificate’ Advance Level 1982-1989



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