Engineer Injection Molding

DAVID SCHULTZ

*** ******** **

Rainbow City, Alabama 35906

334-***-****

*********@*****.***

WORK EXPERIENCE

****-******* ******* ************* ** Alabama Steele, Alabama

New Model Engineer (Technical Design Services) October 2008-Present

• Responsible for all tool/die development, part validation testing & change coordination of a 6 layer blow molded plastic fuel tank for Honda Manufacturing North America

• Lead & manage "New Model Development Process"(sales, cost, training, equipment installs, customer build events, internal build events)

• Develop, track, and implement all engineering changes

• Responsible for continuous improvement of assembly and molding processes

• Project lead for the installation of a new facility to produce plastic fuel tanks with a budget of $16 million

1999-2008 Toledo Molding & Die Inc. Elba, Alabama

Manufacturing Engineer March 2007-Present

• Served as current model project leader in a plastic Automotive duct and HVAC environment , and managed the Advanced Product Quality Planning initiative

• Responsible for all aspects of product engineering, including overall feasibility, molding, secondary tooling and equipment, and customer contact

• Responsible for continuous improvement of assembly and molding processes, Trouble-shooting of injection and blow molding equipment

Engineer Technician July 2006-March 2007

• Assist Manufacturing Engineers with processing, production, Total Quality Management, automation and Kaizen, within Injection and Blow molding environment

• Responsible for all advance programming of PLC/Micrologix family processors, Human Machine Interfaces, 3 and 6 axis Robots

• Developed and maintained a 5S program, scoring system and Kanban to help with production and housekeeping

Maintenance and Facilities Manager Jan 2006-June 2006

• Led a new team of Maintenance and Salary staff in the start up of a brand new facility. This included machine plumbing, wiring, and material loading installation, training of new maintenance personnel and production staff, Implemented initial preventative maintenance system and spare parts inventory

• Overseen the daily operations and training of 10 Maintenance Technicians, 6 Mold setters and 3 Process Technicians

• Managed a $345,000 departmental budget and assets related to facility maintenance

• Troubleshoot plant equipment using hydraulic and electrical schematics

Process Technician June 2004-Jan 2006

• Performed process duties on 80-1100 ton injection and blow molding machines utilizing multiple engineering resins

• Supervised 4 mold setters to meet daily changeovers and tooling schedules

Production Supervisor Sept 2000-May 2004

• Motivated up to 88 associates to achieve daily plant production and quality goals

• Responsible for the hiring, training, and evaluations of all associates in the production department

• Relocated from Ohio to facilitate the startup of the new Elba, Alabama facility

Press Operator Sept 1999-Sept 2000

• Production operator in a Just In Time and Lean Manufacturing injection molding and assembly plant

• Forklift, Aerial Boom, and Fall Protection Trainer

1988-1999 United States Army Ft. Carson, CO

Line Supervisor

• Counseled, trained and led 12-120 soldiers

• Maintained and was accountable for $5.2 million military assets

• Instructed new Lieutenant Officers on how to support the Combined Arms team at the Field Artillery Basic Officer Course

EDUCATION

• Diploma, Advanced Processing of Injection Molding, Penn State University, June 2003

• 146 contact hours, Adult Education Industrial Electronics and Machine Controls, Lurleen B. Wallace Community College, April 2006

• Diploma, US Army, Leadership and Management Course, Ft Carson, CO 1994

• Certificate, Allen Bradley Advance SLC/PLC Programming, Panel View Programming, Device-net Troubleshooting and Maintaining

• Diploma, Elida High School, Lima, OH, 1988

• Graduate, Apollo Career Center, Machine Tool & Die Operations, 1987-1988

• Certified, Advanced CPR & AED Training,

KEY SKILLS

Verbal & Written Communication, Interpersonal Relations, Teamwork, Initiative, Strong Work Ethics, Quantitative Analysis, Organized & Detail Oriented

Microsoft Office Suites (Word, Excel, PowerPoint, Access) Machine Vision systems (Cognex, Keyence, IFM, Allen Bradley, Insight Explorer), CK Preventive Maintenance, Tracer Summit Facility Climate Control, Fanuc robots 6-7axis, AEC 3 axis robots, CAD software (AutoCad 2003-2007, Solid Works, Catia V.5)

References available upon request

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