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Mechanical Design Engineer

Location:
United States
Posted:
May 18, 2010

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Resume:

Nagaraju Manchikanti

**** * ******** **, *******, IL-62526

Cell: 309-***-****

E-mail: cujweu@r.postjobfree.com

Objective

Seeking a challenging position in an organization that requires an extraordinarily motivated person with excellent technical skills and people skills to fulfill the corporate goals.

Summary of Experience

About Ten years of experience as a Senior Engineer in Engineering Services industry. Trained in GD&T, EDS, HVC, 1E specs and Welding techniques at Caterpillar Decatur. One and half years of experience in Truck body Design (Structures) Experience at Caterpillar (USA). Worked as a Senior Design engineer at Mahindra Satyam (India) and experience in Design & Development of Air Registers(TRW Client), Locomotive Chassis and Cabin design (EMD Client) .Experience in Interior(Dash board) system and exterior surfaces, sheet metal panels and assemblies at Satyam for GM, TRW and EMD Clients. Has 8 years of experience in working with Unigraphics and 4 years experience working with Pro-E. Worked as a Design Engineer at E-mug Technologies (India) and Experience in Design and detailing of Power train components and assemblies for GM-EMD. Worked as Engineer in Group Of Engineers (India) and experience in Modeling and detailing of Car exterior, Transmission and Chassis for GM client.

Fields of Special Competence:

• Pro/E – CAD/CAM/CAE Software

• Unigraphics – CAD/CAM Software

• CATIA – CAD/CAM/CAE Software

• Teamcenter Engineering

• EDS, HVC, CPPD, RASTAR and other CAT customized tools

• HTML, C#.net & Fortran Programming

• MICROSOFT OFFICE 2000

KEY SKILLS AND ACHIEVEMENTS:

Project Management My Eight years of experience in Product design and Tool design taught me how to start and finish a project with greater quality and reduced costs using available resources. I involved in preparing project planning, resource allocation, customer interaction and technical discussions for various projects.

Product Design Experienced different techniques used in the product design of plastics, sheet metal and casting parts for automotive industry. My product design experience helped me in understanding DFM and DFA of Trims, BIW and power train parts for automotive. Have enough experience in concept and product design of sheet metal and plastic parts for appliances industry.

CAD Expertise in using 3D software like Unigraphics, Pro/E to support product design. Familiar with solid modeling, detailing and assemblies using Unigraphics and Pro/E Good knowledge on Catia V5 Good expertise in AutoCAD

Other Skills Comfortable in usage of GD&T in various projects Expertise in Reverse engineering and Re engineering. Good exposure to GM, EMD, and CAT customized tools, Team center, GM Standards and CAT standards and 1E specs.

Professional Background

Mahindra Satyam Computers (IES) April 2005 – March 2010

Sr. Design Engineer and Onsite Coordinator.

Client: General Electric Mar 2009 to Mar 2010

• Design and cost reduction projects of Home appliances for GE product line.

• As a lead engineer responsible for modeling and assemblies as per the GE quality standards model checks and detailing of all components and assemblies.

• Involved Design changes as per client Design requests.

• With good project management skills improved quality of deliverables and improved schedule variance.

• Prepared project documentation and training manuals for new engineers and trainees.

• Cost reduction projects like commonization of parts and reduced total models in assembly etc.

• Developed surfaces with advanced surfacing modules.

• Used different modules of Pro/E Modeling, Detailing, Assemblies and Surfaces.

Client: Caterpillar, Decatur-IL May 2007 to Mar2009

Worked in Structures, Light Fab, Truck body and body liners systems design & detailing for the large mining trucks group.

• Worked as an Engineer in the large mining and construction groups.

• Designed and modeled truck body structures for 793, 785, 777 etc.

• As an onsite engineer/Onsite coordinator for refining the process for the creation of process sheets to offsite engineers.

• Modeling and assembling the truck bodies with model checks and assembly interferences as per Caterpillar standards and uploading notice to EDS and part files to Teamcenter.

• Detailing with GD&T and welding symbols Adding details in EDN.

• Defining requirements for EDN details and 1E specs and Materials required as per Caterpillar standards.

• Designed the Truck body and the feasibility study of body liners, which included the package study and the cost reduction proposals. And communization of parts in different trucks.

• Designed Truck cabin and different liner groups to different trucks from 40 tons to 400 tons.

• Created big assemblies and detailing with many sectional views used GD&T and tolerances.

• Involved in Hydraulics design with the Offsite engineers.

• Prepared presentations and truck information to offsite engineers for better understanding about caterpillar trucks and usage of trucks which improved productivity and schedule variance and good customer feed back.

• Prepared check lists to reduce checking time and reduce errors.

• Developed the Offsite team from 2 to 12 Engineers in a period of 6 months.

• Involved in Truck Build (785F AC) in Decatur plant for Las Vegas Mine Expo 2008.

Client: EMD Lagrange IL June 2006 to May 2007

• Design and development of Engine, Cabin and Transmission components for EMD.

• Modeling and assembling all the components of Engine, Cabin and transmission system and model checks as per EMD standards.

• Detailing the components with GD&T and Assemblies with BOM and welding for the same.

• Modeled all components and assemblies for under frame (Chassis), Sheet metal models for cabin.

Client: TRW Automotive Apr 2005 to May 2006

• Design of air registers, Interior components of car for TRW.

• Modeling and assemblies as per the TRW quality standards model checks and detailing of all components and assemblies.

• Developed class A surfaces with advanced surfacing module.

• Used different modules of UG Modeling, Detailing, Assemblies and Surfaces.

E-Mug Technologies Pvt. Ltd. Oct 2004 to Apr 2005

Engineer

• Worked as a design engineer for Designing of power train components and gears using UG modeling and surfaces.

• Conversion of models and detailing from auto cad to Unigraphics.

• Design change requests as per client requests.

Group of Engineers – Hyderabad, India Oct 2001 to August 2004

Design Engineer

• As an engineer we used collect all the data required to model the casting components and model them as per client’s requirements and detail them in the given format.

• Modeling of transmission components for GM auto.

• Involved in project scheduling, quality checks and review of castings.

• Training new team members in Unigraphics and client specific requirements.

• Prepared checklists and presentations about castings and sheet metal design.

• Got good appreciation in deliveries.

• Involved in customer discussions and to educate team in customer requirements.

Academic Background

A.S. in Mechanical Engineering (1997) JNGP Ramanthapur, Hyderabad, India.

B.S. in Mechanical Engineering (2001) IME, India

Awards and achievements:

• Received Good feedback from Caterpillar Manger.

• Best Team player and Onsite coordinator award from Mahindra Satyam Computers.

• Best Engineer award at E-Mug Technologies.

• Pat On Back award for giving highest performer in EMD Project at Mahindra Satyam Computers.

• Got good appreciation from TRW and EMD Clients.

• Involved in Truck Build (785F AC) in Decatur plant for Las Vegas Mine Expo 2008.

Personal Details

Name : Nagaraju Manchikanti

Visa : H1B

Email Id : cujweu@r.postjobfree.com

: cujweu@r.postjobfree.com

Contact no : 309-***-****



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