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Process Design Vehicle Assembly

Location:
Mumbai, Maharashtra, India
Posted:
August 03, 2023

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Resume:

CAREER OBJECTIVE

To contribute in the growth and development of a reputed organization with the help of my experience and skills and to seek opportunities for my development at the same time.

PROFILE SUMMARY

4 years of experience in New Product Introduction (NPI), Vehicles Diagnosis & Project Executions for LMD Segments Truck and Buses in VE Commercial Vehicle Ltd.

Complete diagnosing and troubleshooting of vehicles using tools such as Dongle, DA-Lite.

Preparation of programs for final inspection of vehicles, with respect to its parameters.

Brown Field project at ETB for BS6 Vehicle Assembly Process Design & Vehicles Build on Chassis Line.

Specializing in Process Design for Chassis Assembly & its manufacturing Process Setup & Prove out.

ECU Flushing and diagnostic facility planning for mass production.

Well-versed in numerous engineering change related activity & its Implementation.

Deep understanding of BP Project gate audit conduction and clearance.

Strong abilities in Reading/Interpreting Engineering Drawing with proficiency in Process Designing & Developing New Products.

Knowledge of Developing & Implementing the SOPs/AOS/PFD/PFMEA/8D/ APQP/Phantom

Effective Communicator & with strong Analytical, Problem Solving and Organizational abilities.

CORE COMPETENCIES

Conducting VDFA with Design team for products which are designed with ease of assembly considerations.

Conducting process failure mode effect analysis as per 1ST AIAG VDA Guidelines to make Process Zero Defect.

Engineering change implementation in regular models related to field failure & quality improvement.

Capturing of non-conformity and conducting closure meeting with design, part, process team for taking corrective action

Effective Implementing of 8D methodology tool to identify, correct and eliminate recurring problems, making it useful in product and process improvement.

Error-proofing Process design for critical & significant characteristics to Deliver Defect Free Product.

Conducting production process validation and re-validation for processes characteristics having influence on product characteristics.

Preparing Chassis Assembly Process Documents such as PFD/SOP/AOS/WI/PMEA/RMEA & Implementing on Line.

Project execution as per Advanced Product Quality Planning (APQP) for Defect Free Delivering of vehicles.

Process Setup & Verification at Supplier end of Frame Assembly & Sub-Assemblies.

Facility Mapping/Identification such as Tightening Tools/ Fixtures/ Error Proofing Devices/Equipment’s/machines /MHE for Chassis Assembly Line setup.

Piloting (Vehicle Build) Of Class 1, 2 & 3 Projects of Chassis line (Vehicle Assembly).

Comparative process study of defects in daily production process and highlighting major loopholes to improve productivity.

PROFESSIONAL SUMMARY

Since June 2019 with VE Commercial Vehicles, Pithampur location as Junior Manager in Manufacturing Engineering Department

KEY RESPONSIBILTY AREAS – VE COMMERCIAL VEHICLES LTD.

Preparing project timelines and identifying all resource for new projects.

Preparing BOM and updating it on timely basis with respect to the models.

Conducting VDFA/DFA with design team for detail study of projects.

Co-ordinate with Material, Production, QA team for planning of proto/production build vehicles.

Capturing of NCR and arrangement of NCR closure meeting with design, part & quality team.

Engineering change implementation in regular models related to field failure & quality improvement.

2D/3D Drawing Detailed Study & Providing Feedback in System (IDM) or Approval of Design.

Piloting (Vehicle Build) Of Class 1,2 & 3 Projects of Chassis line (Vehicle Assembly).

Comparative process study of defects in daily production process and highlight major loopholes to improve productivity.

MES Mapping in DC Groups in terms of part selection, tightening, filling operation to achieve error free manufacturing.

Preparation of process related documents (AOS, OPL, SOP, PFD, PFMEA, PCP etc.)

Prepare MIS of new projects for weekly review with CFT.

Tracking all ECO (Engineering Change Order) for Exclusive Part List (EPL) of new project.

ACADEMIC DETAILS

Bachelor of Engineering (Mechanical) from MGVIMT, Delhi with an aggregate of 75%.

Diploma in Automobile Engineering, Agra with an aggregate of 79%.

Matriculation from GDPS, Aligarh with an aggregate of 8.00 CGPA.

INDUSTRIAL TRAINING

VEPS 2.0

Undergone Basic Training Program Such as 5S, Kaizen, JIT, POKA-YOKE, HERCA.

Lean Manufacturing.

Fire & Safety and Emergency Awareness Training.

SKILLS

3D-experience (IDM, 2D and 3D drawing checking and evaluation)

CATIA

AutoCAD(2013, 2022 version)

SOLIDWORKS

SOLIDCAM

MASTERCAM

SAP-MM

MES 2.0

Cero parametric (6.0 & 8.0 version)

MS office (MS excel, MS word, MS PowerPoint, Outlook (2007, 2016 version))

Good communications skill & Verbal communication.

Team management (Team leader as well as Good team player.)

Quick learner.

Giving motivational speeches.

PERSONAL DOSSIER

Father’s Name : Sanjeev Sharma

DOB : 20th Sep 2000

Marital status : Un-married

Linguistic Abilities : English, & Hindi

Hobbies : Writing, Listening Music & Travelling.

Strength : Strong leadership, Quick learner, Punctuality.

DECLARATION

All the information furnished above is true to the best of my knowledge and honest commitment for my profession stands always pledged.

Place: Indore

Date : 26-03-2023 (Aayush Sharma)



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