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Quality Engineer Inspection

Location:
Clifton, NJ
Posted:
January 08, 2022

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Resume:

CARLOS A. SANCHEZ

*** ***** ***. *******, ** ****1, adpu45@r.postjobfree.com

201-***-****

SUMMARY

Bs. Metallurgical Eng., with over 23 years experience in Quality Control in Metals / Manufacturing environments, including:

NADCAP- Chemical processing- Heat Treat- Welding (Torch-Induction Brazing) experience in companies through ISO 9001: 2015, Aerospace AS 9100 rev "D," updates and certifications.

Service in developing, monitoring, and improving plant manufacturing in Quality & productivity, Heat treat, Electroplating, Die casting, Coating, CNC, Stamping, Forming, Punch, Finishing, Assembly -USA, with experience inside Wire & Cable Manufacturing-Pirelli-BICC -PERU.

I have gained skills through education, work experience, evaluation criteria, and training.

Bilingual (Spanish)., Working in union – nonunion facilities.

Senior Member American Society of Quality since 2003. CERTIFICATIONS AND TRAINING

SAE International ISO 9001:2015 Lead Auditor Training. 09/26/2021

AIAG Implementing Failure Mode and Effects Analysis (FMEA), web training October 2020.

KnowBe42019 Security Awareness Training, Web August 29, 2020.

AIAG Implementing APQP, control plan, and PPAP, web training August 22, 2020

PRI NADCAP Heat Treatment of Aluminium, web training June 15. 2020

PRI NADCAP Effective Aerospace Outsourcing web training June 15, 2020

PRI NADCAP & Quality for Procurement, web training 24-26 Mar 2020

ASQ Conference Inspection Division Kentucky, 23-24 September 2019

AQS passed the test criteria AS 9100:2016(D) Internal Auditor. July 2019

Export Control Training, DOS, DOC, ACE, ITAR, Morgan August 29, 2019

CAPA, August 3, 2018 AXEON

KAIZEN, July 22, 2018, ASQ.

ERCA Fundamentals, July 8, 2018, ASQ-Sologic

Failure Mode & Effects Analysis, Managing Risk May 12, 2017

Internal Auditor training AS 9100 rev D March 26-27-March 2018, AXEON

Internal Audit ISO 9001:2015, - ISO 19011, course SGS 2/07- to 9/2017 Rutherford NJ

Risk Management for ISO 9001: 2015, Stat a Matrix, Dec 06-07, 2016 Brooklyn NY

Transition to ISO 9001: 2015 Stat a Matrix, June 21-22, 2016 Brooklyn NY

CIS accreditation IPC J-STD 001 & IPC A 610F Dec 2015 ADDITIONAL SKILLS

Inside Course with LMC Ethic &code of Conduct.

Process re-engineering, Quality Plans & Q. Assurance Testing

KPI evaluation, corrective action, Lead time, Internal/External Audit, Continuous Improvement to the CIA

& Suppliers

Calibration/Equipment/Traceability

Key Characteristic (SAE AS 9103)/ First Article Inspection (AS 9102) /drawings. CAPA,5W, RMA.

ISO (internal, third party Audit), SPC tools, NADCAP (QMS, Heat Treat, Chemical Processing)

Specifications UL, SAE, IPCEA, ASTM, MIL, AMS, Unified numbering system SAE, ASTM.

Geometric dimension and tolerance according to ANSI Y14 (GD&T)

Operated, Tested CMM (Metromec-Wenzel) and MM Precision computer, optical comparator, hardness, tensile, and elongation.

Community services- RED CROSS

Volunteer North Jersey Chapter, DAT, CAC Runner, Shelter SA, Home Fire Campaign. EXPERIENCE

Newark Wire Cloth Co CLIFTON, NJ.

07/13/2020 to Present Inspection Engineer

• Support ISO9001 /AS 9100 /Nadcap (Welding), Temporal replace the Quality Manager by COVID 19.

• Training and obtain DSQR to Parker Aerospace February 2/10/2021

• With the Team, NWC approved the re-certification of NADCAP Welding (Torch & Induction Brazing) January 5th & 6th 2021.,with registration inside PRI Portal.

• Updated Procedure: Final Inspection, Control Process, formats, quality alert, non- conformities, Quarantine log.

• Completed Internal Audit Dec 2020.

• Check Contract review (risk management) and identify the Customer's special request

( DFARS-ROHS-FOD-NADCAP-SPC).

• Evaluate Key Performance Indicators (delivery time, CAR, Handles customer complaints).

• Support Calibration measuring according to Gage Track.

• Ideas cost reduction AQL, method test tube with gage go/no-go.

• Support the production and final inspection E2.

• In preparation for my authorization to work inside Portal Sirkosky, L3 Communications.

• Special requirements RoHS, DFARS, Counterfeit, ITAR, DPAS FOD, FAI, Supplier Compliance declaration form.

• My goal is to support NWC to continue Improvement and elevate the quality culture. Robert Half - to Morgan Advanced materials / CERTECH – (Consultant) 01/2019 to 02/28/2020 Quality Assurance Manager

• Background and rationale for using ISO 9001:2015 & AS 9100 rev D.

• Report General Manager.

• Supported and passed Audit third party by NSF, San Juan del Rio, (Mexico), Twinsburg

(OH), Wood-Ridge (NJ) re-accreditation AS 9100 rev D May 7 to 17th 2019.

• Provide leadership and coordinate strategic business initiatives to drive process improvement., Lean DNA, 6S,

• Ensure a high level of internal and external customer services.

• Standardize best practices.

• Updated non-conformity, created Quality Alert, SCARS, CAR, Quarantine material.

• Practice Course Lean manufacturing- Project Management and implementation of Lean by NJMEP.

• Initial training according to the functionality of the position as part of continuous improvement issues. Raw material, documentation control, Green, Injection, KR1, Fire, gauge, Micro, CNC, X-ray, SPC- light, CMM process, set up and Calibration, final inspection. Outsource inspection.

• Member team Team approved contract review (Lotus) and supported preventive maintenance by Hippo system.

• Approved Certificate of Conformance (CoC) to the Customer according to the PO.

• Responsible for running quality issues (KPI, MRB, Internal audit, Quality Alert, CAR).

• Report to me, Quality engineer, 5 Team Leaders 17 Technicians 6 shifts.

• The support, according to the Supplier Quality flow down document Arconic 700.004.001. PM 301. Honeywell Core inspection 3103820, CPP procedure P_06 Performed Ceramic Cores., PCC PS 76-001, SMP (Standard manufacturing process) P3316, SOP 50.4 UTC ASQR 01 rev 11, ASQ15 Rev 2.

MEDICRAFT Inc. (Consultant) Elmwood Park NJ

5/07/2018 – 8/10/2018 Quality Assurance Manager

• Member Team to pass re-accreditation ISO 13485:2012, June 2018.

• Report VP of QA/Regulatory.

• Responsibility in furtherance of the creation, implementation, and maintenance of the company Quality System.

• Team Member Design Review Approval Manufacturing Blueprint.

• Finished project FAL (First Article Layout) Zimmer Biomet.

• Analyzing the need for process, BOM changes.

• Updated Work instructions (Laser Marking, Calibration, Control supplier Anodize).

• Creation of FAI inspection sheets.

• We maintain customer feedback/ Scorecards and work with customers and suppliers on quality-related issues. Creation of rework routers and rework approval forms.

• Support with calibration maintenance.

• NCM/CAPA management Software ERP (Quality), Production (INFO). Document revision, document control assistance.

HO-HO-KUS Inc. Paterson, NJ

5/15/2017- 05/04/2018 Quality Assurance Manager

• Passed the SGS surveillance ISO9001:2008 / AS9100 rev C August 2017.

• My team 5 Inspector, one Quality Supplier, Eng.

• According to EIA delegation (End-Item Acceptance), Lockheed Martin authorizes me to deliver the right products.

• Resolve SCARS from Aerospace companies, Boeing, Bell, LMCO, UTAS, Wesco

• Support BCL-060 "Minimum Requirements for End-Item Acceptance," Product Audit PA -003 Machine Parts.

• I had worked with the inspection, according to the DCMA agency.

• Continuous Improvement in Quality, Production, Process & Engineering, Sales, Purchasing.

• I prepared an internal audit, management review, documentation NC, RMA, Calibration. Purchasing, realization, management, and planning processes

• Worked with KPI in the process, shipping, HR, Quality, Sales, Purchasing, evaluation of supplier and routers with E2 System

• Improvement of the Quality Culture of the company, working to create one Board of Communications

• Updated Policy and Objectives of Quality & Level II Procedures of HHK (Hazardous Chemical, FOD, Control non-conformity, CAPA, FAI, HR., Risk Management, Counterfeit parts, Inspection & status procedures.)

• Boeing Acceptance Authority Media, x 31764 form and Production Product Assessment RC 0800.

• Our Goal Control First Article AS 9102 inspection HHK improvement raw material, process and final inspections, 100% Satisfaction outsource.

Riva Precision Manufacturing Brooklyn NY

4/16 – 2/28/2017 Director of Quality Assurance & Metallurgical Control

• Responsible for establishing and advancing the RIVA Quality System inside the organization.

• Support my team of Job 6 Technician Quality and 7 Supervisor of production.

• Worked with the operations, product development, and support staff to improve, support & develop a standard operating procedure for ISO 9001:2015 Certification

• Lead continuous improvement initiatives with the Operations, Quality, and PD teams Engraving, Plating, Tumbling Process, Shipping, Jewelry, and Non-conformity products

• Updated technical requests for raw material, Copper (C101) Y Silver Sterling 925.

• Calibration Continue Casting, Furnace Annealing and Analysis Metallographic with NADCAP Supplier accreditation

• Team Goal Finished writing the Quality Manual ISO 9001:2015, training and Calibration. Volt Management Corp. to Crane Aerospace & Electronics (Only contract) West Caldwell, NJ 9/15 – 04/16: Quality Assurance Lead Process

• Developed & executed test plan, procedures, and criteria minimum acceptable to ensure the delivery of Quality. Participated in the development/ modification of quality system protocols, manuals, and directives

• Monitored through Auditing, Inspection, and Sampling & Testing in Quality Assurance Issues to support process (Incoming Material, Drilling, Fusion Bonding, Assembly, Inspection solder, Epoxy, Plating, Cross- section, Photo resistant, & Final Inspections). Entered data in ERP system to generate reports SPC

(analysis, lean manufacturing, Kanban.)

Little Falls Alloys, Inc. Paterson, NJ

6/10 – 09/15: Metallurgist Technical Support & Quality Control Analyst

• Projects in Continuous Improvement to update ISO-9001:2008, Performance of Quality

• Updated regulatory compliance RoHS, DFARS, NAFTA, REACH & certificate of compliance



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