OPERATIONS PLANNING &MAINTENANCE PROJECT PROFESSIONAL
THIRU KUMARAN.R # 6, Thangam Nagar, Chamber,
adnqrn@r.postjobfree.com Ariyur,Vellore Taluk,Vellore-632055 Mobile: +91-909*******
OBJECTIVE :
To obtain a challenging position in a high quality engineering in automobile environment where my resourceful experience and academic skills will add value to organizational operations.
ACADEMIC RECORD:
MBA-Operation Management (2015) from Madras University
B.E- Electrical And Electronics Engineering (2013) from Anna university
H.S.C (2009) from Our Lady of Velanganni Matric, Hr. Sec., School, Chennai.
S.S.L.C(2007) from Our Lady of Velanganni Matric, Hr. Sec., School, Chennai. Key Strength Areas :
Errection & Commissioning, New Project Management, Cost Control, Spares Management, Training & Development, Team Management, Operation Planning & Control, Safety & CR –Theme, Machine specification & DAP Sheet preparing
Working with Global & India’s leading Vendors ( Durr - India, Taikisha-Japan
,Kinte – China, NKC –Conveyor India,Marshal & Slat CV, OTC –India, ABB – India, Ransburg- Japan & Kawasaki Robot –Japan, Fanuc, Makino CNC, Felsomat, Gantry machine, Chiron, Okuma, Doosan, Tata –TAL ) PROFESSIONAL EXPERENCES:
TATA MOTORS LTD – SENIOR MANAGER – MAINTENANCE - GUJARAT Oct’18 – Till Present
Engine Shop & TCF Shop – Main Assembly line Roles & Responsibilities:
Line Responsible for Ensuring machine healthiness for daily production
Shift Handing, AMC, Budget & cash flow handling, MSQCD monthly report, New modification & improvement, Chronic issue and Troubleshooting on critical problem.
Currently Production on Tiago & Tigor all Versions & Nano Auto & TATA Electric version projects
HONDA MOTORCYCLE& SCOOTERS INDIA PVT.LTD. -- GUJARAT EXECUTIVE –MAINTENANCE & PROJECT 4F Sep’15 – Oct’18 Plant Engineering & Power Train Division Key Activities :
Errection & Commissioning World Largest Scooter Plant Shop Floor Maintenance : Paint Shop 7 Line, Press Shop, Weld Body Shop 7 Line, Assembly Shop AE, AF & VQ, OH – PF Conveyors, Slat & Marshal Conveyor, Floor Conveyor, Under Ground Conveyor, Robots, AGV & SPM
Annual PM Sheet preparation, Critical Spares, Training Plans, AMC works, Budget handling, Vendor Communication & Maintenance at Plant & Power Train Division.
Standardization of Global Honda Quality Standards (GHQS), Implementation of Global Honda Maintenance Reinforcement (GHMR)., SAP & LOTUS ACCESS
Checking Machines Pre Dispatch Inspection at Vendor sites.& FIRE & SAFETY audit at Honda Factories as External Auditor for Ensuring Plant Safety
Model Launched – Activa 4G & 5G, BS -4, Honda Dio & 125Cc engines New Model Development - ( Active CNG ) - 1.2 Million Production Per Year.
Shift In Charge for Frame Maintenance in shop floor, cash flow & budget management, Preparations of Global Honda Annual Objective Plans (GHAOP) & MSQCD Department & Divisional presentation.
CATERPILLAR INDIA PVT.LTD (VOITH INDUSTRIAL)--- CHENNAI Jr.ENGINEER(TEAM LEADER ) –MAINTENANCE Nov’14 – Sep’15 Key Activities & Achievements:
Paint Shop Maintenance: Paint Booth, Paint Mixing Room, Promix 2KE and ASU, LPG- Oven (7 TON), Dry Off oven, HWG, Pre Treatment, Overhead power free Conveyor System, Shots Blasting Machine (India’s 2 nd
Largest ).
AMC works & communication with Plant Head, production team & Vendor checking.
MTTR & MTBF controlling and Plant Energy Consumption data.
Working with high safety in industry with LOTO – Trained by DUPONT.
Line Shift in Charge for Maintenance in shop floor – DURR India Installation.
WHEELS INDIA LIMITED PVT LTD - GET (ENGINEER )
MAINTENANCE – FAW - CHENNAI Sep’13 – Sep’14
Key Activities & Achievements :
Shop Machines: Forging Shop, Spinning machines, Heat Treatment Furnace, Billet cutting, Okuma (4 - Axis), Chiron (5 Axis), Doosan, Polishing Robot cell, VMC,HMC, CNC, Robots (7Axis), Clear coat section, Press shop, EOT crane.
Trouble shooting in PLC, Japanese, Korean drives & Fanuc & Siemens advance controllers, HMI.
Machine installation & Interfacing with Fanuc robots and other SPM machines.
Involved in Total Productive Maintenance(TPM),KAIZAN, QUALITY CIRCLE
Doing PM works, Calibrating equipments, CAPA & SCANIA & ISO – Audit.
Team member : Department –Maintenance.
TECHNICAL EXPERTISE:
Programmable Logic Controllers: Siemens -- S7 200,300. Mitsubishi – FX & Q Series PLC
Allen Bradley -- 1000, 1500, Device Net.
Omron -- Zen Controller
HMI - Human Machine Interfaces : Siemens – Sinumerik 840D, 840Di, 810 Mitsubishi - GOT
Ge-Fanuc – 18i-M, Oi-TB, Oi-TD
Drives : Siemens, Servo Drive, Mitsubishi E700,
. Control Tech, Panasonic Drives, DC Drives
Robots : ABB Pick & Place.,Type : VacuumSystem
Fanuc Upto 7
th
Axis.,Type : Gripper system
OTC., Type: Welding Application
NACHI., Type: Pick & Place
Kawasaki & Ransburg., Type: Painting
CNC : Makino,Chiron, Okuma, Doosan, TAL.
Oven Burner : MAXON, ECLIPSE
SPM : Spinning Machines, Forging Press
Machines, Billet cutting, Electrical Hoist,
HT- Furnace, Polishing & Clear Coat.
SPECIALIST : PAINT SHOP. ALL CONVEYORS,
. PROCESS DEPEND MACHINES, .
. ROBOTICS, PUMP.
TRAININGS ATTENDED:
Maintenance of Motors & Power Transformers by GOVERNMENT OF INDIA in Advance Training Institute, Chennai
Controllers & its Industrial Application (ARM 7) by GOVERNMENT OF INDIA in Advance training institute, Chennai.
Industrial Safety By DUPONT, Wheels India Ltd
Robots Operations & Maintenance – HONDA & Wheels India Ltd. ACHIEVEMENTS:
Rajya Puraskar Award (Governor Award) in Bharat Scouts and Guides.
Participated in International level Jamboree Scouts camp – Haridwar, India.
Member of Blood bank, Organ donor.
DECLARATION:
I do here by declare that all the above information furnished by me is true to the best of my knowledge.
Place: Chennai (THIRU KUMARAN.R)