AYUSH SONI Email: adlb69@r.postjobfree.com

Senior Engineer- Global Process Engineering LM Wind Technology Centre

(GE Renewable Energy)

Bangalore

Cell: +91-990*******

Mechanical engineer with 8 years of experience in composite product manufacturing technology of wide range of products including Vessels, reactors, tanks & wind turbine blades.

Detailed oriented, quick learner, proactive, able to work independently and collaboratively.

(1)LM Wind Technology, Bangalore March,2020- Present

Senior Engineer-Global Process Engineering (composites)

NPT, NPT Process ownership across value chain.

Experience in enclosed VARTM and open VARTM technology.

Working with global advance manufacturing engineers for new technology introduction and process robustness.

Create and maintain process documentation, PFMEA and CONTROL PLANS

Execute routine tasks related to ECR, QCR & process documentation

(2)Vestas Wind Technology India Pvt Limited, Ahemdabad, Gujarat

Senior Engineer – WTG Blade Manufacturing April,2016 – Feb, 2020

Joined Vestas core team in Greenfield project to setup & operate blade manufacturing unit in Ahmedabad, India.

Support proto production, zero series & time bound production ramp up interfacing Quality development & Production engineering (PE)

Prioritize & provide quick reaction to NC’s & incidents.

Part of CFT teams for quality improvement, VSM for process stability, Takt & lean system.

Trained & certified in personal safety with Epoxy resins from AMU SYD, Kolding, Denmark.

Worked with cross functional teams to review local PFMEA, PWI’s & address high RPN risks

(3)Siemens Gamesa Renewables, Vadodara, Gujarat

Engineer – Production Oct, 2015 – March, 2016

Applied manufacturing engineering theory and principles to improve productivity.

Implemented process optimization in the form of time and motion studies, establishment of process routings and standards, cost reductions, flow manufacturing techniques and processes with consideration for quality, safety.

Organized material flow to ensure that production of customer deliveries is maintained, while minimizing work-in-process.

Worked with engineering and procurement departments to modify supplier requirements and

schedules to maintain delivery commitments.

Reviewed the visual production board for issues related to productivity, downtime, equipment issues, and scrap.

(4)JR Fibreglass Industries Pvt Ltd, Valsad, Gujarat

Production Engineer July, 2014 – Jan, 2015

Worked with quality control department towards identification of root causes of manufacturing issues and supported the quality engineer’s presentation of customer complaint data and actions to the production line associates.

Implemented WIP material flow to manage material in a lean manner.

Trained the line lead & technicians to implement and maintains the 5S on shopfloor.

Worked in team to close the process, quality & 5S audit points as per PTG.

Encourages & maintain healthy communication to the technicians in order to identify, think & generate ideas by conducting periodic “Tech-Talk”.

(5)Sunrise Industries (India) Ltd, Vadodara, Gujarat

GET-Production Jan, 2013 – Dec, 2013

Production planning and documentation work.

Ensured that plant and machineries are maintained and optimally utilized.

Conducted root cause analysis for frequent breakdowns and underutilized machines.

Handled client and potential clients visit to shop floor

Drawing detail study for area calculation of Pipe, Fittings and Tanks for Oil Industry.

Managed Standard time for Production activity.

Planned technicians and supervisor for Production floor.

Co-ordinated with QC department for running order inspection & clearance for further action.

B.Tech in Mechanical Engineering June, 2012

United Institute of Technology, Allahabad

Intermediate (CBSE,New Delhi ) May, 2006

Oxford Model Senior Secondary School, Kanpur

High School (CBSE,New Delhi ) May, 2004

Oxford Model Senior Secondary School, Kanpur

Applications : AUTOCAD

Operating Software : Windows XP / Vista / 7

Packages : MS Office (Word, Excel & PowerPoint)

Lean manufacturing

Kaizen

5S

VSM

TAKT

8D

AUTOCAD

Seeking opportunities in Composite manufacturing process engineering

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