Operation Engineer Lean Manufacturing

Raja Subash Chandra Bose V

Senior Operation Engineer

ad5s4x@r.postjobfree.com 900-***-**** Chennai

Career Objective

I want to build a career in Production/ Product Management with leading corporate of high tech environment with dedicated and committed people, which will help me to explore myself fully and realize my potential willing to work as a “Key-Player” in challenging and creative environment. Core Competencies

• Strategic Planning • Team Leadership • Process Improvement • Change Management

• Risk Management • Data Analysis

Technical Skills

• Lean Manufacturing Principles • Troubleshooting and Problem-Solving • 8D Problem solving,

• FMEA • Lean Six sigma DMAIC • Value stream mapping • Six sigma Yellow & White belt

• TIMWOOD Concept • Minitab • APQP • PPAP • Pareto Analysis • RJG Process analysis Experience

Senior Operation Engineer Company: Tata Electronics Pvt Ltd December 2020 - October 2023

• Designing and implementing production processes.

• Ensuring product quality and compliance with regulations.

• Collaborating with cross-functional teams to resolve production related quality issues.

• Implementing lean manufacturing principles, Leading continuous improvements projects like TIMWOOD, PQCDSME, SMED Concepts

• Monitoring production metrics and KPIs (OEE, Yield improvements, cycle time improvements)

• Conducting process validations and qualifications of new projects.

• Responsible for systematic approach to problem solving by applying tools as 8D, six sigmaDMAIC,5*Why, PFMEA where reporting is a central part of daily work

• Organize on-the-job training for operators, setters, supervisors.

• Ensured and maintained entire shop floor to product quality products.

• Imparting training to production employees to improve their skill sets.

• Good strong knowledge in planning, Trouble shooting and manpower management.

• Strong knowledge on KPI review and ops review

• Monitored production KPIs and provided weekly, monthly reports and present to senior management

• Implemented a Lean Manufacturing system that reduced production waste by using TIMWOOD concept, VA/NVA Activities, Safety improvements, visual Management etc. Senior Production Engineer Company: Devi Polymers Pvt Ltd December 2014 – October 2020

• Prepared & Submit the Production Improvement Action plan for every Monthly, discussed in MRM meeting.

• To set up mold and machine as per process data sheet.

• Maintain & Review the Daily production report through MS Access review the process parameter sheet with sub-ordinate to increase the productivity with the help of Root Causes Analysis & Pareto Analysis chart.

• Monitored production KPIs and provided regular reports to senior management.

• Maintained and updated production logs to track production statistics and performance data. Job Attainments

Senior Operation Engineer

• Maintain Mold as Flash Free, Optimum Weight and Std. Cycle Time with the help of Pareto Analysis chart (Reduced Component Rejection from 4% to 2.7%.).

• To represent company in ACMA Buyers-sellers Business meets at ahmedabad-2017.

• Visited Taiwan for the procurement of New 520 Ton machine and also taken a trial production.

• Attend the BMC Injection Molding Process problems in Tier-1 companies like LEGRAND, L&T, IJL, LUMAX INDUSTRIES and UNO MINDA.

• Forming a Self-management team(SMT) and represent the Operator team and got a Block level champion for Process improvement & safety improvement.

• Implementing RJG software for automate the process improvements.

• Implement the pressure sensor in the mold to check the mold flow while production for identifying the rejection.

• Decreased and Achieved the Mold change over time 90min to 40 min with help of SMED implementation.

Education

BE Mechanical Engineering, 6.6 June 2009 - June 2013 Sri Krishna Institute of Technology, Chennai

HSE, 7.1 May 2007 - May 2009

Corporation Higher Secondary School, Chennai

Certification

Lean Six Sigma Yellow & White Belt

Simplilearn & Allison

2023

Basics of Automation Anywhere 2023

Simplilearn

Business Analytics with Excel 2023

Simplilearn

Rajapuraskar of Governor Award

Bharat Scout

Operation management-IIMB

Total Productive Management –IIMB

Strategic Management -IIMB

2007

2024

2024

DECLARATION: I hereby declare that all the above information is true, complete and correct to the best of my knowledge and belief.

Place: Chennai RAJA SUBASH CHANDRA BOSE V

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