Mechanical Engineer Level 2
Resume:
JOSHUA G ROHAN
*rd main road, Ennore.
Chennai – 600057. Tamil Nadu.
ad5nj5@r.postjobfree.com
About Me: -
Passionate mechanical engineer with a combined experience of 7+ years in Production, Material and Logistics Planning with End user in SAP (ERP) (PP) (MM) & Tally (Purchase) in Oil & Gas projects, ETP projects, Automobile & Electronic automated Testing Machines Manufacturing. Got trained and Hands on experience in NDT Testing as I have completed ASNT level 2 certification. Seeking to leverage my technical, communication and management skills to take next career step in a well-respected organization that values hard work, dedication and demonstrated success.
Education: -
Bachelor of Engineering / Bachelor of Technology, Mechanical Engineering St. Peter’s Institute of Higher
Education and Research, Tamil Nadu
Completed, May 2016
HSC (12th)
K.C.S. Higher Secondary School
State Board
Chennai, Tamil Nadu
Completed, March 2012
10th
Kavi Bharathi Vidyala
CBSE
Chennai, Tamil Nadu
Completed, March 2010
Work Experience: -
April 1st, 2023- Till date (1 Year)
Senior Planning Engineer – (Material, Production & Logistics) (SCM) Aura Industrial Equipment & Projects Pvt. Ltd Vanagaram, Chennai, Tamil Nadu 600095.
● Gained knowledge in MS Projects, ERP & SAP based Project/Cost planning& control systems.
● Skilled in manufacturing of Shell and Tube /Air fin Heat exchangers with trail run and leak inspection.
● Implement & maintain Safety Protocols in accordance with industry standards.
● In charge of accurate inventory cycle counts, control and direct staffs to achieve material profit & loss goals including Minimization of excess and obsolete inventory.
● Responsible for Releasing Monthly and weekly Production schedule and Logistics planning for the plant to run production of various projects with respect to projects schedule.
● Prepare dispatch plan and organise dispatch with respect to the discussion made with submission of shipping and documentation of finished goods to Finance, Client and Project Team.
● Plan, coordinate, implemented and control the project plans / schedules according to discussion with customers, project managers, operations manager and warehouse team and management to execute different project line ups.
● Evaluate and identify risks and issues compromising project schedules and modify those together with Project manager to fit for project needs.
● Monitoring Vendor performance and rating vendors according to delivery time and product quality.
● Experienced in Structural Platform, Vessels & Piping’s works G. A, Fabrication Drawings and BOQ reading and correction discussion with engineering team.
● Skilled in manufacturing of Cryogenic cylinders/vessels, pressure part components and coordinate the planning activities across the sites by monitoring erection sequence.
● Monitor inventory levels and ensure timely procurement of raw material and track it’s on time delivery.
● Will interact and negotiate the pricing of raw materials and Machining components with suppliers to keep total BOM cost in control and arrange raw material required for production on time.
● Manage a team of Planners who will be responsible for overall materials management & related kPIs .
● Tracking on time delivery status of line items as per plan, completed pending as on date .Interference with respective departments to get corrective action to improve on time delivery.
● Preparation of budget using SAP and excel, Execution within the project estimated cost and increasing the savings by managing Contract and resource.
● Follow Vendor with to initiate the commercial discussions for given material as per enquiry and Finalise with (Purchase order) generation in SAP. (Electronics and Mechanicals Parts).
● Good Knowledge in Payment and INCO terms.
August 30th, 2021 – March 13th, 2023 (2 years)
Senior Planning Engineer – (Production, Material & Logistics) Paques Environmental Technology India Pvt Ltd Sri City,TADA, Andhra Pradesh.
.
● Successfully Implemented & Expertise in SAP-PP and MM modules.
● Conduct periodic inventory review to identify balance excess inventory, potential obsolescence and work with finance and sales for liquidating the near expiry stock.
● Responsible for releasing and monitoring Team based on daily, weekly & Monthly production plan Vs. Actual and modifies those together with Sales and Project manager to fit for project needs.
● Communicate effectively with various departments to streamline production process.
● Giving technical indent (Purchase request) in SAP to the purchase team with livestock checking through SAP and follow with SCM Team by having weekly material indent tracker review meeting and coordinate with supplier for quality and material supply issues.
● Follow up Engineering team for BOQ/Drawings/Technical Datasheets and updating for correction.
● Train and supervise production staff to achieve production targets and maintain production records.
● Organising QC inspections for all incoming materials after Processing GRPO in SAP and effective use of in house material for project to make overall cost reduction and inventory control.
● Follow-up with production team for ongoing projects and issue project specific materials with respect to Inventory transfer in SAP after Processing MRN in SAP.
● Skilled in manufacturing Cryogenic cylinders/vessels, pressure part components, Boilers, and monitoring erection sequence for Tanks, reactors, (Pipelines, PVRV) & TG Boilers.
● Manage a team of Planners who will be responsible for overall materials management & related kPIs .
● Set up meeting with sales, Project, Production and Quality team for updates on project status and Plan dispatch and ensure targeted OTD, PDB metrics are met. .
● Standardized to work as per ISO - ISO 9001:2015, ASME & API guidelines inside factory and appeared for External Audit for Production Planning and Stores/ Dispatch department.
● Co-ordinate in Export and domestic packing of materiel’s and shipment (Logistics). (Inbound and outbound). Knowledge in Payment and INCO terms
● Experienced in Metallic and Non-Metallic Quality inspection like Dimensions, PMI, DFT paint, and NDT inspection and have prepared deviation report for the material Metallic fabricator vendor place. Experienced in (Plastic welding )
● Conducted inspection as per approved engineering drawing at Shop floor for production ready parts. October 2017 – August 25th, 2021 (3 Years & 10 months) Engineer – (NDT testing and Production – Electronic Equipment assembly) IQC Advance inspection solutions PVT Limited Perungudi, Chennai, Tamil Nadu 600096
● Experienced in Assembly and production of Power Electronics and Equipments.
● Responsible for procurement of PE, PP, MS, AL, and SS -Sheets, Valves, fasteners, Gaskets, Electrical and electronic items, and other raw materials.
● Expertise in Lean manufacturing tools like 5S, Kaizen,Poka Yoke,KPI,PDCA & Root cause analysis in shop floor. Certified In Health and safety and took training for employee in shop floor.
● Experienced in PE100 (Polyethylene), PP (Polypropylene), Delrin, Nylon, Teflon and Electrical Paper and fabric Hylam Sheets and wood fabrication work.
● Collaborate with management to develop and implement strategies for process Improvement.
● Involved in sorting client parts by its metallurgical characters (Hardness HRC, Chill depth) using Eddy Current testing method for Automobile parts and Aerospace parts.
● Conducted Automobile parts and Aerospace parts internal flaw detection using Acoustic resonance testing.
● Conducted surface crack inspection of welding joints and metallic parts (fasteners and solid items using Dye penetrant test and Magnetic particle testing.
● Experienced in (GTAW, GMAW and SMAW welding), Sand blasting, surface treatment and painting process .
● Experienced in handling all type Basic measuring instruments. (vernier caliper & Gauges), Power tools & machines (Drilling, Grinding).
● Experienced in automation techniques Pneumatics & Electrical like sensors, actuators, and solenoid valves.
● Experienced in manufacturing process like Forging (hot, cold), machining (Turning, Grinding and etc.), Extrusion and stamping.
July 2016 – October 2017 (1 year and 3 months)
Engineer - Production & Stores /Dispatch.
EQuad engineering service Private Limited Perungudi, Chennai, Tamil Nadu 600096.
● Preparing manufacturing process sequence by studying the part design given by the design team.
● Responsible for testing and clearance of all materials (Raw materials, In Process samples, finished products stability check).
● Experienced in Stainless steel, Mild steel and Aluminium sheets and rode fabrication work.
● Experienced in scheduling Non-metal like Delrin, Nylon, Teflon and Electrical Paper and fabric Hilum Sheets fabrication work.
● Experienced in handling all type measuring instruments (vernier caliper & Gauges), Power tools & machines (Drilling, Grinding).
● Experienced in (GTAW, GMAW and SMAW welding).
● Worked on lots of innovate IIT Madras start-up Projects for Industries, Residential buildings in Chennai, Projects like automated mechanical roller gates, water tank level seniors and Solar Power stations.
● Co-ordinate with production and supply planners to maintain inventory as per Demand forecast.
● Oversee day to day production operations to ensure efficiency and quality. Training and Certifications: -
● Lean Six Sigma Green Belts, KPMG, 2018.
● I have been certified as ASNT NDT Level II as per SNT – TC - 1A of the following method:
Eddy Current testing (ET), Ultrasonic testing (UT), Penetrant Testing (PT), Magnetic Particle Testing (MT), Radiography Testing, Infrared & Thermal Testing, Leakage Testing, Visual Testing.
● CNC programming on (turning, milling).
● FIRE SAFETY WITH FIRST AID AWARENESS Certificate at St. JOHN SAFETYand HEALTH SOCIETY. Key projects undertaken: -
Tata Steel – Air Fine tube Heat Exchanger with ladder and platform. Shell and Tube heat exchanger. VA TECH WABAG – Senegal Project SWRO, ERI SKIDS, Sulphur and Calcite storage tank ladder and platform. Armstrong – 14inch and 16 inch Shell and Dish.
Activated Carbon filter and Multigrid Sand Filter tanks- Paques Environmental Technology India Pvt Ltd ETP Project export and domestics. Anaerobic reactor, Pipe line - Subam Papers private limited, Tipco paper mill Automated NDT Machines for Stanley Fasteners Super Auto forge and SAC Engine Components Pvt Ltd.
: - Final Year Project: -
Title: Study on Platinum Zeolite Coated Catalytic Convertor Durability Performance The purpose of the experiment is to reduce hydrocarbons, carbon dioxide & nitrous oxide which are harmful gases. So to prevent such gases in the environment catalytic converter are used these catalytic converter are normally based On platinum or rhodium, palladium catalytic converters are available in the market. We have tried a combination of Platinum zeolite coated catalytic converter, where zeolite is used for reduction of hydrocarbons and various other. Pollutants due to improper combustion in the diesel cycle. The catalytic converter is fixed in the exhaust pipe of a Simpson S217 direct injection, twin cylinder diesel engine. Further we have used diesel fuel additives to prevent. Back pressure and to increase performance of catalytic converter. In-Plant trainings: -
● 2 days In-Plant training in NIFCO Pvt. Ltd., (December 2014)
● 5 days In-Plant training in Ashok Leyland, (June 2014)
● 6 days In-Plant training in Chennai Port Trust, (May 2014)
● 4 days In-Plant training in THE KCP. Ltd, (June 2015) Awards & Honours: -
Participated and topped in a “B- plan” workshop held during E-week by Entrepreneurship. Development cell.
Participated in “Delta Shootout 2014”, national design competition of the student’s vehicle held at NIT Jamshedpur.
Participated in an internship on “Advanced Engine Technologies” under the aegis of Automotive simulation internship at Experts Hub winter season 2013. Member of technical department in National conference on “Emerging Trends in Mechanical Science - 2015”& MC in National level technical symposium “HEPHAESTUS-2015” at St. Peter’s University.
Participated in an Inter school shuttle badminton tournament. Skills: -
● Project Management and leadership skills
(Proficiency in Ms Projects)
● Good Computer skills Microsoft Office
● Making decisions and solving Problems.
● Good analytical and multitasking skills.
(proficiency in advance Excel)
● Team player with Team building skills
● Energetic, enthusiastic, and self-motivated
● Eloquence in public speaking
Computer Proficiency: -
Operating Systems
● Windows 7, 8, 10
Software
● SAP PP &MM(ERP)
● Microsoft ( Projects, Excel,Word and PPT)
● Free CAD 3D ●●●
● MS VISIO ●●●
● Auto CAD 2D ●●●
● Tally
Languages: -
● English
● Tamil
● Hindi ●
Extra-Curricular Activities: -
● Peer Mentoring for underprivileged children. Inculcate moral values among students through outreach programmes.
● Professional Singer.
● Shuttle player.
● Smartphone Nature Photographer and video editing Personal Details: -
Father’s Name:
Birthday :
Gender :
Mr. G. Raj Mohan.
November 04, 1994
Male
Marital Status :
Nationality :
Passport No :
Single
India
Z3929593.
Declaration: -
I,Joshua. G. Rohan, hereby declare that the information contained herein is true and correct to the best of my knowledge and belief.
Chennai, Tamil Nadu.
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