Maintenance Manager Project Management
Resume:
Zakir Ahmed
Flat no. *A, BPCL township, Marine Drive, Ernakulam, Kochi, 682018 (IN)
ad5ecu@r.postjobfree.com
PROFESSIONAL SUMMARY
Results-driven maintenance manager and engineer armed with a graduate degree and 13 years’ plus experience in Maintenance, Project Management and Commissioning in Oil & Gas, Petrochemical and Fertilizer domain seeking challenging roles within a reputable organization
EDUCATION
Assam Engineering College, Guwahati, Assam
Bachelor of Engineering, Instrumentation, 2009
Assam Higher Secondary Education Council, Guwahati, Assam Higher Secondary, Science, 2005
Board of Secondary Education, Assam, Guwahati, Assam High School Leaving Certificate, 2003
EMPLOYMENT HISTORY
Manager, Bharat Petroleum Corporation Limited. KOCHI, Kerala Mar. 2019 – Present
Currently working as Maintenance Manager in newly restructured section i.e. Central Instrumentation Cell of Maintenance department.
Scheduling,monitoring and supervision of notification jobs & history updation in SAP
Spare identification, data collection, document comparison for new code creation of materials
Raising PRs for procurement of unique spares and its follow up for delivery
Technical evaluation of all the spares (both general and unique) related to their plant & negotiation meetings with vendor for PO placement
Service identification and scope documents creation/ updation for ARC/ OEM AMCs/ measurement verification, Service entry creations and invoice processing
Material inspection after receipt at warehouse for unique spares & critical spares
Participation in HAZOP meetings as and when required along with other counterparts
Creation of datasheets for the process scheme related equipment
Procurement and tendering activities for process scheme equipment
Price estimate approvals through e-office for all the procurements raised
Installation, commissioning of instruments and DCS graphics page creations for scheme completions
Manpower management - Scheduling,leave approvals and OT updation
Reservation creation and material issue for maintenance spare requirements of Technicians; conducting tool box talks, behavior based safety talks regularly & record maintenance for technicians and contract workmen
PM check completion as per PM plan and record maintenance
Critical assets diagnostics on daily basis like PLC and third party panels
Night visits to support start-up / shutdown or for any critical equipment failures
Incident investigation and report generation for every instrument related incident reported
Implementation of recommendation from investigation analysis
ATR recommendation compliance and follow ups
ISO, PAT & other statutory calibration completion and record maintenance
Interlock checking and record maintenance after online input verification periodically
Turn around planning and procurement planning for shutdown jobs
Participation in RMC meeting & ART meetings, CMRO meetings for all incident discussions and for input of data as per requirement
Supporting digital initiatives like digital twin, EII monitoring,RPIP requirements through DCS & DMC controller configurations APC
Supporting IS team for configuration of OPC paths requirements and other digital requirements from DCS data
Participating in discussions & data collection for cyber security initiatives of corporate IS team
FAT and inspections at vendor site for critical spares and systems
Lifecycle management and obsolete up gradations planning of instruments
Remote support and troubleshooting issues using digital gadgets by arranging meetings with foreign vendors
Participation as faculty in refresher trainings and other internal trainings for development of workmen
Reviewing of manuals and creation of simple procedures / presentations (SOPs) for unique maintenance activities
Upkeep of control room, tools, laptops, updating control documents and LDB.
Data updation for monthly report, CMRO reliability form, RMC action points, KPI measurements
Support to PSM for near miss closures and Internal & External Audit recommendation compliance
Support to contractors for gate pass creations, material movement of instruments out of refinery for repair and replacement
Issue & renewal of hot work permits for scaffolding erection, height works for attending instruments, attending interlock instruments to technicians, cold work permits to contractors for scheme, PM checks, gas monitor calibration/maintenance etc.
Running maintenance officer coverage along with Sunday / Saturday instrument coverage Senior Executive, ONGC Petro additions Limited. Dahej, Gujarat Feb. 2018 – Feb. 2019
Maintenance Engineer
Assistant Plant Engineer, Brahmaputra Valley Fertilizer Corporation Limited. Dibrugarh, Assam Aug. 2015 – Feb. 2018
Assistant Engineer, Brahmaputra Valley Fertilizer Corporation Limited. Dibrugarh, Assam Sep. 2011 – Aug. 2015
Management Trainee, Brahmaputra Valley Fertilizer Corporation Limited. Dibrugarh, Assam Aug. 2010 – Sep. 2011
LANGUAGES
English Fluent
Hindi Fluent
Assamese Native speaker
Arabic Proficient
SKILLS
Maintenance Experienced
Planning Experienced
Leadership Experienced
Team player Experienced
Time management Experienced
Project Management Experienced
ACCOMPLISHMENTS
Successful commissioning of Acrylic Acid plant, Oxo Alcohol plant,Acrylates plant along with Offsites & Utilities of Propylene Derivative Petrochemical Project in BPCL
Completion of SAP PM and MM module training for carrying out business transactions and for ensuring Key performance Indicators of the organization
Successfully completed and cleared Statutory Training of Factories Act
Conducted Root cause failure analysis and Incident investigation for various instrumentation related breakdowns/trips
A member of the Institution of Engineers (India)
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