Prodiuction Head

CURRICULUM VITAE

DEVDUTTA DAS

T-**,RKCounty,Zadeshwar Tavra Road.

Bharuch (Gujarat)INDIA

Contact No:+91-942*******

Passport No: J7246732

Email:ad5dc9@r.postjobfree.com

BE- (CHEMICAL) WITH 22 YEARS EXPERIENCE IN CHEMICAL PLANT

(OPERATION /PROJECTS)

PROFESSIONAL QUALIFICATION:

1) BE- (Chemical) May 2002.Shivaji University,Kolhapur (M.S.)

2)PDIETM:July’23(Industrial Environment)

3)Six Sigma-Yellow Belt(SSYB)-Feb’24

4)Fundamentals of Lean-Lean Six Sigma

5)Lead 5S Auditor-(QCFI)

6)Certified Negotiation Associate (NCN-A™)

Currently working from June’22 as DGM(O)/Factory Manager for Meghmani Industries Limited.Dahej .

Overall manufacturing site operation, Plant Maintenance, Project Management, Factory Compliance, and plant Safety.

Handling team of 300 man power on company roles and 400 contractual worker.

Conduction successful audits compliances for international Clients like P&G,ADAMA,NUFARM,ATICUS

From Nov’19-May’22 worked as Deputy Factory Manager/Production Incharge for Kurlon EntrepriseLimited(PU- Foam(Polymer ),Bharuch.

Highlights and achievements:

PU foam manufacturing using LaaderBerg Technology-

Working second in line inside the organisation structure.

Planning and logistics handling

Taking care of Manufacturing,Planning of 3 different units.

Handling of contractual workers as most of the process is labour intensive.

Ensuring zero discharge and EHS functionary.

Generation of KAIZEN,Ideas and implementation of 5S.

From-July’18-to Nov’19 with Sika India(P)Ltd,Bharuch,Gujarat as Factory Manager/Production Head

Professional Précis(Speciality Chemicals)

Highlights and achievements:

Working as Factory Manager/Production Head with following profile :

Heading production,planning,despatches for four different production plants:

Mortar,Epoxy,Admixture and PCE.

Special activities :

Routine production planning as per forecast.Waste reduction and productivity.

PPC : Production Planning in close coordination with plant team and Sales team as per sales plan.

Plant Administration : Discipline, Manpower Management, Safety & Security, Housekeeping.

Compliances & Records Management : Self Explanatory.

Budgeting : Preparation & Monitoring of Annual Budgets and their Achievement.

Policies / Internal Controls &Automation : Laying down of best practices and policies by creation of SOPs and integrating the policies with the ERP for better management & Audit.

Projects &Expansion : Expansion of Production Facilities for existing products as well as new products

Zero safety incidence and batch rejections through routine monitoring and feedback from plant in charges.

Reduction and effective use of man power resources as new contractor engaged as per sales forecast.

Review with purchase and stores,for RM and PM planning as per JIT.

Reward and recognition scheme for motivation of man power.

Since Aug’15-July’18 with Coromandel International Limited,Vapi,(AGROCHEM)

Professional Précis:

Highlights and achievements:

1)Plant Manager/Sectional Head for speciality chemical(TMP) and Herbicide, looking after improvements, debottlenecking, compliance of EHS norms, and brown field expansion.

2)Employee training,inter departmental coordination for change management implementation.

3)Lead auditor for 5S(QCFI) and IMS(BVQI) .

4) First in presentation of SOP amongst 8 group companies at annual technical meet.

5)HAZOP& PSSR team member,TQM core team member.

7)Handling exposure of Ammonia,Methanol,PCl3.

Highlights and achievements:

1)Brown filed expansion and scale up.

2)Co-ordination with cross functional team of R &D and egg services for scale up of plant from 3MTPD to 5MTPD.Reduction in Batch Cycle time and subsequent award for “idea generation”.

4)Product change over exposure.HAZOP and PSSR team member.

UPL Limited,Jhagadia,Gujarat -Duration: Dec’13-Aug’15 (AGROCHEM) Green Field and Brown field Project

"UPL Limited " (formerly known as United Phosphorus Limited) is a global generic crop protection, chemicals and seeds company, headquartered in India (Mumbai).UPL is carrying out “Responsible Care”.

Has handled independently Pendimethyline(Herbicide) plant as Plant Incharge(Asst Manager) with capacity of 150MTpm. New equipment like auto drum filling machine, Drum Flaker High temp thermal reactor(170c) .Plant being highly hazardous has conducted PSSR for new streams. ParticipatedHazop analysis with in house team .

Highlights and achievements:

1)Green field project exposure.Cordination with Liecensor and liasoning with external agencies and contractors.Man power selection and trainings.4)Customer visits for complaints wrt product trials.

5)ISO lead auditor training(BVQI).Safety officer training by Gujarat Safety Council.

DIC Fine Chemicals Ltd,Dahej,GujaratDuration: March’10 till Dec ‘13. (Green Field Project)

Accountabilities

Responsible for organizing, Production planning, strategy and execution of all resources cross functionally for successfully.

Ensure that the targeted production meet the quality norms & also meet the consumption norms of raw material,Utility,Power chemicals & others, committed to cost effective production

Working towards achieving ZERO accident and occupational injuries in the plant by continuous Trainings and Monitoring.

Monitor and trouble-shoot both the process and equipment. Review and lead plant investigations for process deviations, equipment failures and hazards; and assist in plant investigations and problem resolution.

Features;

Liecensor /Technology : Buhler India

Engineering Consultancy: Mott Mac Donald. Mumbai

Product: Speciality Chemicals.

Project Cost: 34 Million USD/25 m€ -125 cr INR

Engineering Contractor: JobbyEngg

Project Area: 2,00,000 m2.

Turnover: 250cr

Highlights and achievements:

1)Green field project execution exposure with Technology Transfer at client site: MILAN (Italy) for a month.2)Cordination with Liecensor and liasoning with external agencies and contractors.3)Man power selection and trainings.

Gujarat Flourochemicals Ltd (GFL), Bharuch,Gujarat as Engineer (Technical Cell )(POLYMER)Green Field Project

Duration: October’05 till Feb ‘10.

Job Profile:

As part of technical cell looking avenues for expansion with detailed report of hindrances/challenges and solutions. Direct interaction with suppliers to channelize the process. Co-ordination between Licensor and Project Dept. to expedite the same. Providing necessary support to Research centre for developing newer avenues in product development, identifying and contacting prospects and the roll out, validation and implementation of specific value propositions. Worked in Green Field project for M/s GFL at Dahej for PT-PTFE (TEFLON) (Post Treatment- Poly Tetra FlouroEthelene Unit) Engineering polymer.As a team, had supervised and coordinated with multidiscipline engineering design, procurement as well as in construction.

Liecensor /Technology : GuarniflonSpa,Italy

Engineering Consultancy: Aker Kaverner Power Gas(AKPG,Mumbai)

Product: Specialty/Engineering Polymer.

Project Cost: 70 Million USD/53 m€

Engineering Contractor: Real Enggn,OnshoreEngg

Project Area: 45,00,000 m2.

Training: GuarniflonSpA(Milan,Italy

Indian Rayon Industries (A. V. Birla Group) Veraval,Gujarat as Superintendent(Viscose Unit)

Duration: Aug 04- Oct05.

Job Profile:

Exposure to Best Working Practices/Good manufacturing practices like KAIZEN, 5S, WCM.

Conversant with working in DCS enabled work place.

Exposure to SAP work environment. Knowledge of monitoring preventive/ predictive maintenance.

Effective manpower utilization. Minimizing losses and efficient production to achieve world class standard

Transpek Silox Industry Limited, (Baroda),Gujarat(Speciality Chemicals)

(An ISO 9001, 14000 Company) An Indo–Belgian Joint Venture.

(Mfg: Bulk Inorganic Chemical/Specialty Chemicals)As Apprentice Engineer (Process/Production)

Duration:May2002to July2004

Job Profile:

Waste Reduction. Preventive Maintenance

Trouble Shooting. Effective Manpower Management.

Raw Material Planning. MaterialDispatch.Development and implementation of tools and techniques in systemizing Prod. Process.

Report generation.Operations like vacuum drying,single stage distillation,Nutche filter handled

TRAINING:

One Month Pre- Final Year Training atNALCO(Damanjodi), Orissa

COMPUTER SKILL SET & MISC.:

C, C Microsoft Word,Excel, Outlook Express, strong technical, analytical and presentation skills in addition to excellent interpersonal and communicational skills.

PERSONAL INFO:

D.O.B : 9.02.78

Sex/Marital Status: Male/Married

DEVDUTTA DAS

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