RICHARD GAWENIS

Highly skilled and dedicated Maintenance Manager with a demonstrated track record of success in overseeing manufacturing maintenance operations for diverse industrial facilities. Proficient in conducting root cause analysis to address equipment failures, optimizing equipment settings, and implementing safety upgrades to ensure compliance with regulations. Adept at managing teams and fostering effective collaborations with vendors to design and enhance innovative machinery. Demonstrated expertise in project management and cost-saving process improvements. Possesses in-depth knowledge of automation, electronics, motors, and mechanical systems. Accomplished in optimizing machinery performance and increasing productivity while maintaining a strong focus on safety and quality control.

While I was working at Haldex, as Maintenance Manager, I attended a Toyota based class on TPM, Total Productive Maintenance in Asheville NC. Also, I assisted a corporate manager to achieve his Black Belt Six Sigma certification on our quality control of our brake shoe products.

EDUCATION:

• University of Central Arkansas, Conway, AR (May 2002) Double Major : Bachelor of Business Administration (B.B.A) in Finance and Computer Information Systems Certificate of Achievement, CAAP – Science Reasoning (1998)

• Universal Technical Institute, Houston, TX (1989) Associates Degree Auto/Diesel Technology w/Pwr Trans & Transport Refrigeration Accomplishments: Directors' Honors List-GPA 3.7, Best of Class 6X, Excellence in Attendance, Passed 6 Automotive Service Excellence Certifications

• Arkansas State Technical Institute (1997) Certificate: Understanding Programmable Logic Controller Focus: Allen Bradley SLC 500 and ladder logic

CERTIFICATES, LICENSES, AND TRAINING:

Arkansas Department of Emergency 1raining & Department of Homeland security

• ICS 100 Incident Command Systems

• ICS 200 Incident Command System for Single Resources

• ICS 700 National Incident Management System

• ICS 800 Intro to National Response Framework

Arkansas Fire Training Academy

• Emergency Protective Equipment

• Vehicle Driving

• FFI Search and Rescue

• Auto Extrication

• Annual Fireboat Seminar

• Module 6: Water Shuttle Operations

Arkansas Department of Emergency Management & State Emergency Response Commission

• Pipeline Awareness

• X Collar Application Training

• Texas Security Officers Institute - Firearm Qualification

• 1998 ACT Certificate of Achievement – Science Reasoning Arkansas Forestry Commission

• Wildland Fire Suppression

• Rural Fire Protection & Logger Rescue

• Chainsaw Safety in Arkansas

• Smiths Detection - HI-SCAN HiTraX 1&2

• Technical Onsite Training

• HAAS CNC Technical Maintenance Training

• Yale Lift Truck Safety and Certification : Train the Trainer

• Choctaw Fire Department Member

• Van Buren County Rescue Squad Training:

• Heavy Tactical, Swift Water, Diver

• Texas Security Officers Institute – Basic Security Officer Training (1989)

• Arkansas Tech University - Programmable Logic Controllers Level 1/Intro (2022)

• Arkansas High Pressure Boilers License #HP 28448

• Arkansas Boat Operator License

• Heavy Machine Operator

• SSI Dive License (dry suit)

• Class A CDL with a clean record

• Current United States Passport for International Travel PROFESSIONAL WORK EXPERIENCE:

Allied Security Services (TSA-Homeland Security) Jul 2022 - Nov 2022 Field Service Technician/ X-ray and CT Security Systems

• Coordinated and conducted installation, calibration, maintenance, testing, troubleshooting, and repair of highly complex X- ray, CT-based security systems and Cargo Inspection System

• Executed machine service and maintenance, ensuring timely and efficient operations

• Maintained a field service log and filing system to initiate, organize, and maintain all field service and job files until completion

• Maintained accurate records and documentation of maintenance activities

• Provided technical support

• Conducted quality checks to ensure accuracy and reliability of X-ray machines Taber Extrusions, Russellville, AR Sep 2021 - July 2022 Maintenance Tech

• Performed preventive maintenance (PM) duties to ensure optimal functioning of equipment and systems

• Rebuilt and enhanced older machinery, successfully reinstalling it for operational use

• Understanding, updating, and replacing Programmable logic controller (PLC) – Allen Bradley/ micrologic

• Responded to radio calls promptly and efficiently, addressing maintenance issues as they arise

• Performed preventive maintenance (PM) duties to ensure optimal functioning of equipment and systems

• Conducted root cause analysis to identify the underlying causes of equipment failures or malfunctions

• Ordered necessary parts and materials for repairs and maintenance tasks

• Made repairs to equipment and systems, ensuring they are restored to proper working condition

• Conducted CNC repairs and monitored specialized technical vendor repairs SFI Conway, Conway, AR Aug 2020 - Oct 2020

Maintenance Manager

• Led manufacturing maintenance operations, diagnosed issues with mechanical systems, implemented solutions, and drove improvements for enhanced efficiency, productivity, and optimal equipment performance while ensuring adherence to safety standards

• Conducted comprehensive root cause analysis to identify and address underlying causes of equipment failures, resulting in improved equipment reliability and minimized downtime

• Proactively monitored and adjusted various equipment settings, including pressure levels, temperatures, and fluid levels

• Understanding, updating, and replacing Programmable logic controller (PLC).

• Implemented effective safety upgrades, which resulted in significant decrease in workplace accidents, promoting a safer work environment and ensuring compliance with safety regulations

• Skillfully handled the installation, repair, enhancement, and updates of mechanical systems and equipment, ensuring seamless operations and minimizing disruptions

St Jean Industries, Heber Springs, AR Aug 2019 - Jan 2020 Maintenance Manager RUPA

• Tier 1 automotive remanufactured brake shoes for big trucks. cast, tempered, and machined aluminum wheels and front end assemblies for GM, Honda, Ford, Chrysler, and Tesla.

• Managed production maintenance activities on automation/robots and twin spindle CNC machines

• Optimizing machinery performance and increasing productivity while maintaining a strong focus on safety and quality control and inspection.

• Implemented machine enhancements and cost-saving process improvements to optimize performance

• Understanding, updating, and replacing Programmable logic controller (PLC).

• Led project management efforts, including new machine installations and contractor repairs

• Built and fostered effective teams within the maintenance department, maximizing productivity

• Trace down sensors that are bad because the PLC will run until it doesn't get the correct input from a sensor and go out to the machine.

• Oversaw the maintenance department, ensuring smooth operations and efficient maintenance activities

• Provided international technical support, diagnostics, and repairs to European machine manufacturers via phone, tablet, laptop, data link, facilitating seamless communication and efficient problem resolution International Paper Co, Conway AR Jan 2018 - May 2019 Lead Maintenance Tech

• Debugged PLC complex automation machinery to identify and resolve issues, ensuring smooth operation and minimizing downtime

• Established international connections with European machine builders, providing technical support, diagnostics, and repair services

• Diagnosed and repaired production machines, optimizing their performance and contributing to efficient operations

• Maintained a strong focus on safety, adhering to rules and procedures and overseeing contractors to ensure compliance

• Provided staff training and support on equipment operation and maintenance

• Logged contractor hours and accurately documented their activities to track progress and maintain records

• Fabricated safety guard, performed preventive maintenance tasks, prioritizing safety and proactive equipment upkeep

• Maintained detailed records of completed work orders in SAP, ensuring accurate documentation and tracking

• Held an Arkansas High Pressure Boilers License, demonstrating expertise in operating and maintaining high-pressure boilers

• Prioritized maximizing production, contributing to increased efficiency and overall productivity

• Calculated forecasting machine failures via production statistics in real time Global Aviation, Little Rock, AR April 2017 - Oct 2017 Ground Equipment Tech

• Maintained a 24/7 on-call availability to address equipment issues, diagnose and repair ground support equipment, ensuring uninterrupted operations at the airport

• Ordered necessary parts for repairs, effectively managing inventory and ensuring timely availability of components

• Conducted preventive maintenance tasks to proactively identify and address potential equipment failures

• Adhered to Federal Airport Regulations, demonstrating knowledge of and compliance with industry standards and guidelines

• Exhibited extreme safety measures and maintained a high-level security clearance, underscoring the ability to work in secure and regulated environments

Timex, Little Rock, AR Jan 2016 - Dec 2016

Maintenance Tech

• Performed maintenance tasks involving automation, electronics, motors, servos, photo eyes, conveyors, and more ensuring smooth operation of equipment

• Conducted troubleshooting and repairs on various systems, employing technical expertise to diagnose and resolve issues promptly

• Applied knowledge of automation principles and electronic components to optimize performance and reliability

• Supported conveyor systems, ensuring proper operation and minimizing disruptions in material handling Haldex, Little Rock, AR Sep 2004 - May 2007

Maintenance Manager

• Brake shoes

• Oversaw debugging (PLC) of new machinery, ensuring functionality and performance

• Led setup of a new plant, coordinating installation and enhancement of machinery for production processes

• Developed innovative production processes, optimizing efficiency and productivity

• Collaborated with machine builders to enhance machinery and incorporate improvements into manufacturing

• Visited sister manufacturing plants to establish efficient processes and promote standardization

• Managed maintenance budget, ensuring cost-effective resource allocation and timely execution of activities

• Oversaw tool crib and supplies, managing inventory and availability of essential tools and equipment

• Provided training to employees, equipping them with necessary skills and knowledge

• Conducted research and development with vendors to design innovative machinery

• Unofficially served as Maintenance Manager for North America Brakes division Molex, Conway, AR Jan 2003 - Sep 2004

Assembly Technician

• Enhanced semi-high speed servo automation to optimize machinery performance and increase efficiency in alignment with productivity objectives

• Implemented process improvements and modifications to make machines more efficient

• Provided training to new operators, equipping them with the necessary skills and knowledge to operate machinery effectively and maintain high-quality production standards

• Collaborated closely with Engineers, Production Supervisors, Process Engineers, and E-Techs to address technical challenges, optimize processes, and ensure the reliable performance of mechanical systems

• Worked with robotics and laser systems, leveraging technical expertise to enhance operational capabilities and improve process outcomes

• Utilized VISION SYSTEMS for quality control and inspection, aligning with the focus on reliability and performance assessment

Virco Manufacturing, Conway, AR Feb 1995 - May 1998 Plant Technician/Mechanic A

• Conducted construction and machine repairs during holidays and shutdown periods

• Was recognized as a three-time recipient of the esteemed "War of Waste" program for implementing lean manufacturing principles and eliminating inefficiencies

• Took charge of swager room repairs, machine rebuild, and enhancement, optimizing performance and quality

• Supervised 2nd Shift Truck Shop Operations, being responsible for maintaining a fleet of 138 forklifts, company vehicles, shuttle trucks, and equipment in multiple locations across the town

• Efficiently repair and replace faulty components, such as motors, gears, belts, and valves, to restore equipment functionality and minimize production disruptions

• Responded to service calls and emergency accidents, making prompt decisions Rock Tenn Folding Carton Division, Conway, AR Sep 1992 - Aug 1993 Maintenance Technician

• Performed maintenance tasks on high-speed machines, ensuring optimal functionality and minimizing downtime

• Operated forklifts and efficiently managed material handling to support production processes

• Inspected product quality, adhering to strict standards and guidelines to maintain product integrity

• Executed packaging duties as a packer, ensuring accurate and efficient packaging of finished products

• Worked on the glue line, collaborating with team members to ensure seamless production operations

• Thrived in a high-speed production environment, demonstrating strong teamwork, adaptability, and technical skills to meet production targets and deliver quality products

• Quickly adapted to changing production requirements and managed multiple roles effectively to ensure smooth workflow and production continuity

Belden Wire & Cable (division of Cooper Industries), Clinton, AR Jul 1990 - Sep 1992 Maintenance Technician and Machine Operator

• Assisted in moving the factory to a new location, actively involved in the removal and transfer of large equipment, and participated in the reconstruction of machine work cells to achieve Just-In-Time (JIT) operations

• Performed maintenance tasks on various equipment, including rubber mills, plastic injection molding machines, plastic extrusion machines, and rubber injection & compression molding machines

• Operated machinery as a rubber mill operator, ensuring precise manufacturing of rubber products

• Conducted mold set-ups for plastic injection molding processes, guaranteeing smooth and efficient production runs

• Ensured quality control of rubber and plastic products, conducting inspections and tests to maintain high product standards

• Conducted Rheometer, density, and elasticity testing to assess the physical properties of materials

• Demonstrated excellent communication skills, collaborating effectively with team members and supervisors to achieve operational goals

• Successfully implemented reliability improvements and cost-saving measures in the maintenance and operation of machinery

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