HASSAN BAWANY

Dallas, Texas

Mobile: 469-***-****

ad4w7d@r.postjobfree.com

linkedin.com/in/hassan99

SUMMARY

Mechanical Engineer, Test Engineer, Aerospace Engineer, Opto-Mechanical Engineer. Results-oriented professional with 20 years experience, in the product development life cycle for aerospace, defense, semiconductor and telecomm. Expert at design, research, thermal and structural analyses, testing, and spec writing. A leader, a visionary, a mentor, and an effective communicator. Consistently meets cost, schedule and performance goals. Prefer Dallas location or 100% Remote in Dallas.

BS in Mechanical Engineering (BSME) - University of Texas Arlington

US Citizen, Secret Security Clearance

CREO (Pro/Engineer) – 10 years

SolidWorks & NX – 6 years

GD&T – 7 years

Windchill & MathCAD – 10 years

Ansys Workbench (FEA Thermal & Structural) – 3 years

EXPERIENCE

Principal Systems Engineer 2022 – Present

Cirrus Aircraft

Designed Air Conditioning system (HVAC) using Creo, Windchill and Evapco-Alcoil software

Wrote Hardware Requirement Documents, and presented data for Preliminary Design Review (PDR)

Interface with other aircraft disciplines, including structural and electrical, across the Cirrus Aircraft platform

Perform trade studies involving weight, cost, reliability, and manufacturability

New designed saving about $.5 Million

Tools: Creo, GD&T, Windchill, and Excel

Contract - Mechanical Engineer 2018 – 2022

Collins Aerospace, GE Aviation, Woodward Aerospace, Fibertek

Collins: Design and analyses F-35 Helmet Displays sub-system (HMD/HUD) using NX CAD and Ansys 19.1

GE Aviation: Executed the design, Electronic Packaging, analyses, Cabling, and projects for Black box using NX

Woodward: Performed Test & Analyses of Electronic Engine Control using DO-160G, HALT, HASS, Creo, NX

Fibertek: Design and analyses of Opto-Mechanical IR Lasers for military / aerospace (NASA) applications using Creo, SolidWorks, etc.

Tools: Creo, SolidWorks, NX 12, GD&T, Ansys Workbench, MathCAD, 3Dexperience, Windchill, SAP, and Excel

Principal Mechanical Engineer – Application 2015 – 2017

COHU Semiconductor, Dallas TX

Engineering, analyses, design, development, research, and Electronic packaging of Semiconductor equipment

Performing stress analysis using FEA to optimized the design, quality and reduced the cost

Responsibilities also include documentation, ECO, spec writing, Power Point presentation, and CCA / PWB Layout

Tools: Pro/E Creo, Windchill, FEA, GD&T, Agile, and Excel

Senior Mechanical Engineer 2013 - 2015

Oceus Networks, Plano TX

Engineered, Researched, and developed ruggedized telecomm and radio equipments for military (MIL-STD-810G)

Responsibilities include: detail design, Electro-Mechanical packaging, documentation, testing, and thermal analysis

Engineered solution in 10 weeks for mobile radio & cellular network, in ground vehicle, with the support of small team

Testing system for Thermal, Vibration, and Shocks. Designed various Heatsinks for Cooling the Electronics

Technology: Radio frequency, RF & microwave antennas, Pan and Tilt, climate controls, 19” Rack mounts enclosures

Tools: Pro/Engineer Creo, SolidWorks, Windchill, GD&T, Excel, DasyLab etc.

Contract - Mechanical & System Engineer 2010 - 2013

Hughes Network, General Dynamics, Gentex Corp, Skyfiber

·Hughes: Engineering, analyses and designed Electronic packaging on Satellite and RF telecommunications system

·SkyFiber: Using SolidWorks, designed optical wireless broadband system using RF FiberOptics and Laser

·General Dynamics: Using SolidWorks, designed microwave radar/antenna for satellites

·Gentex: Using SolidWorks, designed and tested Composite (Honeywell SpectraShield) Helmets for Lockheed Martin F-35 and US Military

·Technology: Automation, Motion Control, Optics, IR Laser, FiberOptics, microwave Ka/Ku band, Radio Frequency

·Tools: Pro/E (Creo), SolidWorks, SolidWorks FEA FlowSimulation (Thermal), MathCAD, Excel, Labview

Principal Opto-Mechanical Engineer 2007 - 2009

Raytheon Defense and Space, Dallas TX

·Engineered Electro-Optical infrared (EO/IR, FLIR) thermal imaging sensors and Night Vision System for FCS

·Designed systems which also involve fixtures for optical and laser alignments, Sheet metal for enclosures, carbon composite, UHMWPE (Kevlar) for Armor, plastic injection molding, and heatsink and Cold Plate

·Designed ruggedized Electro-Optical Packaging systems using MIL-STD-810G (vibration, shock, and thermal)

·Performed Trade studies, wrote white papers, Specs, sow, ECN, PDR, CDR, System Validation, and detailed drawings

·Technology: Thermal Imaging, Night Vision, Optics, FLIR, Laser, LEDs, hydraulic, pneumatics, mechanism

·Tools: Pro/E (Creo), MathCAD, Minitab, CETOL, DFMA, DFSS (6σ), PTC Windchill, Pro/Cabling, Agile, 3D printer

Senior Project Engineer 2004 - 2006

Meggitt Aerospace, Fort Worth TX

·Research, designed and developed Autopilots (Yaw Dampers) for small planes with the help of small team

·Performed FEA using SolidWorks’ Simulation (Stress Analysis, Structural) to improve the reliability and to reduce cost

·Saved the company about 70K by finding alternate solution using FEA and MathCAD

·Technology: Mechanism, gears, motors, servo actuator, yaw damper, RTCA DO-160G (HALT, HASS, ESS)

·Tools: SolidWorks, AutoCAD Inventor, SolidWorks Simulation, CATIA, CFD FloTherm, GD&T, MathCAD, Excel

Mechanical Engineering Manager 2002 - 2003

Brooks Automation

·Designed and analyzed Electro-Optical packaging system (mirrors, lenses, prisms, filter, LEDs)

·Wrote Specification and performed Test on these semiconductor Robotic sub-systems

·Also engineered composite End-effectors, Gimbals, Motion Controls, & Ball Screw Actuators (300mm wafer)

·Improved the reliability of an equipment by 17% using Torque-Current Limiter and design improvements

·Installed quality and reliability processes, and Integration modules which reduced the ECNs / ECOs backlogs by 95%

·Supervised 7-11 Engineers and Designers. Project Management, Technical Leadership and Mentoring

·Technology: Vision sensors, mechanism, stepper & servo motors, lead screw, optics, IR &UV lights, mirrors, filters, lens

·Tools: Pro/E, GD&T, SolidWorks, Windchill, FloTherm, MathCAD, Excel, DFMA, AutoCad, MS Project, Visio

Sr. Mechanical engineer 1994 - 2002

Keithley Instruments

·Researched and developed semiconductor metrology equipment with the team of 17 engineers in less than 7 months

·Cost was reduced by 34% using DFMA technique and Systems Integration of commercial ready made COTS parts

·Designed optics module using Lens, LEDs, FiberOptics, Robots and Electromechanical Packaging Modules

·Designed Heater and Cold Plates (water & air cooled) that heat up the silicon wafer to 300 C in 3 minutes and cools down to 25C in 40 seconds

·Also design injection molding plastic parts. Programmed HMI, PLC & CNC programming (SmartCAM-MasterCam)

·Supervised designers and contractors. Interfaced with marketing, sales, customers, and vendors

·Technology: Robotics, End-effectors, Stepper motors, ball screw, mechanism, motion control, pneumatics, Laser, sensors

·Tools: Pro/E (Creo), Ansys FEA, DFMA, MathCAD, GD&T, AutoCAD, Labview, DasyLab, Excel, MS Project

KEYWORDS

Bachelor of Science in Mechanical Engineering Design, BS in Mechanical Engineering, BS in ME, B.S.M.E., MSME, M.S.M.E., BSAE, B.S.A.E., Petroleum Engineer, Aeronautical Engineer, Design Engineer, Manufacturing Engineer, Process Engineer, Mechanical Design Engineering, Mechanical Project Engineering, Mechanical Engineering Manager, System Engineering, Test Engineer, Automation Engineer, Sales Engineer, Application Engineer, Electrical Engineering, Control Engineer, Product Engineering, Equipment Engineer, Systems Engineer, EO/IR, 6-sigma, Six Sigma, 6σ, Rugged, Root Cause Analysis (RCA), FEA, Finite Element Analysis, Finite Element Analyses, Ansys Icepak, Flotherm, CFD, Computational Fluid Dynamics, Validate, Metrology, Semi-conductor, Semi Conductor, MEMS, Wafer Fab, Clean Room, Rack mounts, Mechanics, Motion Control, PID Controller, Electromechanical, Electro-Mechanical, Electro/Mechanical Systems, Drive systems, Servomotors, Stepper Motors, Mechanisms, Pulleys, Encoders, Lead Screws, Ball Screws, Actuators, Control Systems, Magnetics, Solenoid Valves, Gear Box, Thermal Analyst, Heat Transfer, Heat Sink, Heatsinks, heat pipes PLC, Thermal Analyses, Lasers, Pneumatics, Hydraulic, Vacuum, Infrared, Fiber Optics, Electro-Optical, Opto-Electronics, Optoelectronics, OptoMechanical, Photonics, Microscope, ECN, ECO, MRP, Catia V5, ProCabling, Pro-Cabling, Pro/E Wildfire, Pro-E, ProE, Pro E, Pro-Engineer, Pro/Engineer PTC Creo 2.0, Creo, UG NX, Teamcenter NX manager, Pro/IntraLink, PTC Windchill PDMLink, EPDM, 3-D, 3D CAD, CAD/CAM/CAE, Solid Works, AutoCAD Inventor, Oracle Agile PLM, PDM, Minitab, Product Data Management, GDT, Enovia, Mathlab, SAP, FMEA, DOE, QFD, Ansys, Microsoft Office, Workbench, Nastran/Patran, Flotherm, Mathworks MatLab, DasyLab, Zemax, Code V, DO160D, Abaqus FEA, Geometric Dimensioning and Tolerancing, GD&T, ANSI Y14.5M, ASME Y14.5, Tolerance Analysis FMEA, Aircraft, Stress Analyst, stress analyses, Fatigue, Glass Aramid Fibers, Carbon Fibers Composites Materials, Plastics molding, Ceramics, Sheet Metals, Injection Molding, SPC, CMM, DFMA, DFMEA, DFA/DFM, NPI, HALT, HASS, Unigraphics, Kinematic alignments, Automotive, Defense, Aerospace, Aviation, Avionics, ITAR, Chassis, Cabinets, Enclosure, Electronic Packaging, DOD Security Secret Clearance, U.S. citizen, USA 786 HMB-1100-7070-W-06

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