SKILLS AND QUALIFICATIONS
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10 years Budgeting experience
10 years Scheduling & Planning experience
20 years Training experience
8 years Lean manufacturing experience
WORK EXPERIENCE
Plant Manager Mar 2015 – Present
Aurora Plastics, Welcome, NC
Committed and enforced plant safety procedures that resulted in 8 years without LTA (loss time accident) and 6 years without a recordable accident
Conducted training in equipment operations and work and safety procedures for 100 + personnel
15 years ISO9001 experience
Planned, monitored and established work schedules for 25 personnel, assignments, and production sequences of 130,000,000 lbs. a year to meet production goals pf $165,000,000 a year
Increased production with 10% growth from 2020-2021, with a 5% conversion cost savings per year and a $0.002 conversion cost in 2021, which resulted in the lowest of all 5 production facilities
Directed budget activities to fund operations and increase efficiency with 5%-10% yearly growth
Managed the movement of 1,000,000lbs daily, $5,000,000 weekly and 21,600,000 monthly of finished goods and raw materials in and out of production facility
Enforced safety/ sanitation regulations for 25 employees and a 33,000 sq ft production facility
Inspected 300 finished goods and raw materials to detect defects and malfunctions
Read and analyzed charts, work orders, production schedules, and reports to determine production requirements and to evaluate current production estimates and outputs
Interpreted specifications, blueprints, job orders, and company procedures for floor workers
Maintained operations data, such as time, production, cost records, and management reports
Reviewed financial statements, activity reports, and performance data to measure productivity goals and to identify areas needing cost reduction and improvement
Monitored suppliers to ensure that they provide effective goods within budget of $165,000,000
Established and implemented departmental policies, goals, objectives, and procedures
Implemented and oversaw environmental management and sustainability programs addressing issues such as recycling, conservation, and waste management
Developed systems and processes that track and optimize productivity and standards, metrics, and performance targets to ensure effective return on assets
Collected and analyzed date to find places of waste and find areas of production growth
Quality Control Manager Aug 2002 – Mar 2015
Aurora Plastics, Winston-Salem, NC
Developed standards and specifications for 100 custom products for 40 customers
Trained and facilitated 100+ personnel in 13 years on 300 different Quality Control standards
Scheduled production for over 100 different customer materials with an OTS of 99% and above
Organized workflow to meet specifications and deadlines resulting in $165 million in annual revenue
Supervised 16 production personnel and evaluated performance
Developed and implemented production quality control systems, analyzing production, quality control, and maintenance to detect production problems
Prepared and maintained production reports
Coordinated procedures for equipment maintenance or replacement
Negotiated materials prices with suppliers, saving the company $100,00
Conducted monthly audits of 6 departments to ensure adherence to all safety and environmental regulations
Developed and enforced procedures for normal operation of manufacturing systems that produces 130,000,000lbs of PVC powder annually
Prepared reports on operations and system productivity and efficiency
Reviewed and updated standard operating procedures and quality assurance methods annually
Monitored daily quality control systems to ensure effectiveness and efficiency
Analyzed quality control test results and provide feedback and interpretation to production staff
Conducted routine and non-routine analyses of in-process and raw materials
Performed visual inspections daily of 355,000lbs of finished products
Compared prices, specifications, and delivery dates to decide best bid of 40 potential suppliers
Inspected, operated, and test machinery monthly to diagnose malfunctions of machines that run 355 days a year
Ordered daily 365,000lbs of raw material daily
Worked business and management principles such as budgeting, strategic planning, resource allocation and human resources
Conducted safety, procurement, quality, productivity, inventory and quality control processes
EDUCATION
Bachelors in Business Administration 40 credit hours completed
Kent State University, Kent, Ohio
Rootstown High School Diploma
Rootstown, Ohio