Sai Teja Boggarapu

E-mail: ad4spj@r.postjobfree.com, ph no: +1-248-***-****

LINKEDIN: https://www.linkedin.com/in/sai-teja-automotive/ PROFESSIONAL SUMMERY

Highly motivated Automotive Design Engineer with experience in the battery and Automobile designs.

Designed and developed chassis, suspension and battery models using CAD, CAE software (Solidworks, Ansys Workbench, Cero)

Possesses a strong understanding of the entire design process, from conceptualizing products to ensuring their manufacturability through Bill of Materials (BOM) development.

Experience collaborating with production and quality engineering teams to ensure product quality and adherence to manufacturing standards.

Actively involved in national vehicle design competitions, earning recognition for innovative chassis design. EDUCATION:

Master of Science in Automotive – 3.6/ 4 GPA

Bachelor of technology Mechanical

Classes Taken: Battery Applications (concepts covered Lithium ion battery cell calculations to battery failure causes like thermal runaway), Computational Fluid Dynamics (CFD), Power-train systems, and Autonomous system, Electric Vehicle Architecture Engineering, Mechanical Vibrations, and Mechanics of materials. Skills:

CAD Tools: SOLIDWORKS, ANSYS Workbench, NX, CREO Parametric, AUTOCAD,CATIA, CFD, GD&T, Matlab, CAE, FMEA.

Computer skills: Microsoft suite, Google workspace, C Language basics. WORK EXPERIENCE:

Lawrence Technological University: Currently pursuing Masters at Lawrence technological university and working as a Student Assistant for the FOOTBALL team, and voluntarily working for engineering projects at University. Zunax Energy Product LLP- (September2019-February 2022) DESIGN ENGINEER ROLE:

Utilized cad tools to develop and modify battery models (OEM) for vehicles based on the JIS standards.

Ensured quality standards throughout the design process. Gained experience in internal and external battery components and mold design for manufacturing process.

Design Quality check of the manufactured products based on drawings.

Created and maintained DFMEA, DVPR’s, BOM’s based on the company standards for better production and quality.

Supported battery cell calculations and modification for better performance.

Battery performance, life, degradation analysis with real world environmental conditions and HRD testing report analysis for different models.

Root cause analysis of battery failures and solving issues.

Developed a strong interest in electric vehicles and battery technology.

Involved in multiple internal projects and modified machine components(Jigs, Fixture and moulds)to achieve high quality production PROJECT EXPERIENCE:

Autonomous vehicle project

Programmed the electronics (ECU) and then converted the motor driven RC vehicle to Autonomous vehicle by using Arduino controller with the help of Hall sensors and ultrasonic sensors. In this process understood the ADAS. FIRE BREATHING RACERS:

Chassis and Suspension Design and Fabrication: (BIW body in white)

Worked as a design engineer for Team Fire Breathing Racers- (2016-2019)

Designed and fabricate go-karts for ISK 2017 and ISK 2018, competitions, adhering to FMSCI rulebook and SKDC 2018 (FMAE)

Participated in International Series of Karting (ISK), Student Kart Design Challenge (SKDC), and Quad Bike Design Challenge

SOLIDWORKS, NX and ANSYS used in the design development process to ensure high precision in dimensions.

Gained practical knowledge of vehicle manufacturing and chassis development.

Developed Independent Suspension design for front wheels and mono suspension for rear wheels with suitable calculations for the Quad bikes. Created 3d models and manufactured springs and knuckles.

Developed expertise in material selection for various working environments, NDT testing of welding as a mini project. Overall designed manufactured the Go-karts and ATV vehicles based on the rulebooks provided by the organization with high precision, developed the chassis and suspension system to the respective vehicles. ACHIVEMENTS:

Ranked 4th in the SKDC national go-kart design competition.3rd in presentation, and 2nd in the skid-pad event. I was also honored to be the Vice Captain for Team Fire Breathing Racers.

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