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Control System Engineer

Location:
Fereej Ibn Dirham, Qatar
Posted:
April 04, 2024

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Resume:

Instrument & Control System Engineer

Juliardi Fatah Munggaran

SUMMARY

ACHIEVEMENTS

WORK EXPERIENCE

+62-811******

ad4r19@r.postjobfree.com

ad4r19@r.postjobfree.com

Jakarta, Indonesia

Professional Engineer with 29 (Twenty Nine) years experience inclusive 14

(Fourteen) years in GCC country (Qatar, UAE, Irak, Egypt). Has built new Plant with licensed from Swiss (Buhler) start from Pre-FEED, FEED, Detail Engineering, Construction, Commissioning, Start up, Hand Over until operation and maintenance using BECHTEL standard. Has worked in all Oil & Gas Refineries (in Qatar and Indonesia), offshore plat- forms (in Red Sea/Egypt and Borneo/Indonesia), Terminal/Jetty and Pumping station/Gas Distribution (in Kirkuk/Irak and Mesaieed/Qatar). EDUCATION

SKILL & COMPETENCIES

Member of www.ISA.org (no: 33192984)

Successfully build new Plant start from ground until complete facility

Successfully revamp Oil Terminal control system

Successfully commissioning and start up LPG Plant (330MMSC) Successfully revamp condensate metering system

Successfully carrying Superintendent job (2X)

Maintenance, Project, Engineering, Facility Management, Commis- sioning, FAT/SAT, Reliability/Availability of Oil & Gas. Hands on instrument and control system equipment which is used in Up Stream, Mid Stream and Down Stream of Oil & Gas. Hands on DCS Honeywell, ABB, Yokogawa and Foxboro

Hands on RTPIMS & APC of Honeywell and Osisoft PI

Certified DCS, PLC, SCADA, RTU, F&G, ESD, SIS, MES, RT- PIMS, BMS, BAS, HMI system.

Expert using AutoCAD, GIS, CMMS system.

Expert using MS-Word, Excel, PowerPoint, Project & Publisher Hands on SAP/R3 Maintenance Module and External Services Module.

Programming and coding Assembly language, C, Pascal, Visual Basic, CL language, Ladder PLC, STL PLC, FB PLC.

Hands on design Single Board Computer using Microcontroller

(8051, Z80) and Arduino.

Hands on Production Management system (Six Sigma, 5S, Gemba Kaizen, TPM, TQM).

Hands on calibrate field instrument, analyser, control valve and Metering system.

Operating and maintenance Oil Exploration tools (Nuclear, Resistiv- ity, Induction, Sonic).

Instrument & Control System Engineer

BMU, Pty, Ltd. (Consultant, Jakarta)

Oct 2020 – present

Instrument & Control System Engineer

Qatar Petroleum (NGL- Plant, Terminal& Tank Farm, Gas Distribution) 2015- May 2020

Facility Engineer

Qatar Petroleum (Tank Farm, Terminal, Gas Distribution Station) Mar 2012– 2015

Instrument Engineer / Plant Superintendent

Crescent Petroleum Dana Gas (Khormor LPG North Irak) Nov 2010 – Mar 2012

Instrument & Control System Engineer

JPA, Pty. Ltd, (EPC, Jakarta)

Sep 2009 - Oct 2010

Instrument & Electric Engineer

Qatar Petroleum (Refinery)

Aug 2006 - Aug 2009

Senior Control System Engineer

YOKOGAWA (Indonesia)

Jan 2006 - Aug 2009

Control System Engineer

FOXBORO (Indonesia)

Jun 2004 - Jan 2006

Control System Engineer

HONEYWELL (Indonesia)

Jul 1999 - Jun 2004

Instrument & Electric Superintendent

BrantaMulia TEIJIN (Indonesia)

Jan 1995 - Jun 1999

Field Engineer

SCHLUMBERGER (Egypt)

Jun 1994 - Dec 1994

Instrument/Reliability Engineer

GSK.Net/Stratus Computer (Indonesia)

May 1992—Jun 1994

Bachelor in Electronic/Instrument Engineering graduated from

“University of Indonesia” (Government University, Rank no: 1 in Indonesia)

LANGUAGE

English

Bahasa

Japanese

Arabic

Kurdistan

Complete Work Experiences

2015- May 2020 : Qatar Petroleum, NGL- Plant, Tank Farm, Terminal, Gas Distribution Station. Job resp. : Trouble shooting and maintenance DCS ABB, Honeywell also SCADA Yokogawa, WonderWare, Siemens S-7 Compressor Control, F&G, ESD; Budgeting, Preventive & Predictive Maintenance, Spare parts, Manage techni- cians, tools, shops

: FAT & SAT for DCS, F&G, ESD

: Reliability Study for Root Cause analysis, recommendation for optimization, Life cycle

: Active involve during Turn Around / Overhaul

: Involve in Control System upgrade project (brown field) 2012– 2015 : Qatar Petroleum, Gas Operation, Facility Engineering Job resp. : Design and prepare EPIC F&G Project

: EPIC Scada/DCS Upgrade for Tank Farm Terminal

: EPIC Flowmeter 20inch Crude and Partial Stroking for ESDV

: EPIC New Station (complete with facilities) for Custody Station Flow metering

: EPIC Fire and Gas system along with detectors for Tank Farm, Terminal & Building Facilities

: EPIC Pressure Reducing skid for Flare Pilot

: EPIC Installation of gas chromatograph at station A21

: EPIC SCADA Modification for Rasgas interconnection A2 station

: EPIC for upgrade fire and gas system for all GDS station (35 station)

: EPIC for upgrade, modification 13 packages of instrumentation and automation system upgrade at TF and MPB in mesaieed

: EPIC for fire and gas detection for tank (rimseal)

: FEED Control of Deluge system

: FEED Control of T-04 become drain holding Tank

: FEED Scada System Gas Upgrade Project

: FEED for flowmeter API separator and flow computer naphtha conversion

: FEED for installation of fire extinguishing system in GDS building, tank farm & terminal 2010 – 2012 : Crescent Petroleum Dana Gas, Khormor LPG North Irak, Job resp. : EPIC F&G HSSD System

: Commissioning LPG Plant (350 MMSCFD)

: Manage Daily Maintenance activity (Corrective, Preventive, Predictive) for Instrument & Control System

: Manage Daily Maintenance for Civil, Mechanical Rotating, Static, Electrical, Instrument as Superintendent 2009 – 2010 : JPA, Pty, Ltd. (E/I Construction company - Jakarta) Job resp. : Engineering and design for Building Automation System

: Project engineering

2006 – 2009 : QATAR Petroleum Refinery, Messaid (135 Kbpd) Job resp. : Optimization Maintenance (modification Preventive Maintenance)

: Analyse maintenance activities (manhours) and make KPI

: Instrument Maintenance for Loop Optimization, revamping control system, DCS upgrading, DCS modification, asset solution.

: Instrument Maintenance for Design “Lubrimate Protection System”

: Improvement Maintenance for proposing Interface connection DCS to SAP, Con-Mon

: Reliability for root cause analysis induction motors which has problem

: Reliability for QA maintenance in Motor Workshop

: Reliability for SAP catalog profile

: Reliability for calculating MTBF, MTTR, Reliability, Availability & Optimization

: Operating SAP/R3 Plant Maintenance Module

: Supervise contractor for new CMMS data to SAP system

: EPIC study for Instrument Flare

: Control Valve, Integrated CCTV, enhanced People Safety (Asset Locator) and PCR (Plant Change Request) for instruments and DCS in pump control.

2006 – 2006 : PT. Yokogawa Indonesia (Representative of Yokogawa DCS) owned by www.Yokogawa.co.jp Job resp. : System upgrading, migration, revamping and project solution for Petrochemical in Cilegon - Merak Area, Oil and Gas in Jambi Area. There were projects :

: Design revamping DCS in Freeport (biggest gold mining in Indonesia)

: Design reinstrumentation Compressor Control from MicroPro based to PLC/DCS

: Design RTPIS integration with Centum CS3000, CS 1000 and TDC-3000

: Design SCADA System with MASTER-SLAVE (9) configuration of Oil Production

: Design revamping old DCS to Centum CS3000

: Design interface for Process Simulator to DCS Foxboro

: Design DCS system for FPSO

2004 – 2006 : PT. Foxboro Indonesia ( Representative of Foxboro DCS ) owned by www.Foxboro.com Job resp. : System Upgrading, Migration & Project Solution, Services and Spare-parts . Market served : Hydrocarbon Processing Industry (20 accounts) such as Refinery, Petrochemical : Pertamina UP-II Dumai, Premier Oil, FreePort, PUSRI, Petrokimia Gresik, Pupuk Kalimantan Timur.

: Design for revamping TDC-3000 in PUSRI (biggest Fertilizer Plant in Indonesia)

: Design for Upgrading Acrylic Plant

: Design DCS for WTP Plant

: Design DCS for Sugar Plant

: Design for SCADA system in Geothermal Plant

: Design DCS for PERTAMINA Plaju Plant Upgrading (120 kbpd) 1999 – 2004 : PT. Honeywell Indonesia (100% owned by www.Honeywell.com, company who has 120,000 employee world- wide with 25 Billion USD revenue, specialized in control & instrumentation) Job resp. : System & Project consultancy, Services, Spare-parts and Solution. Market served : Hydrocarbon Processing Industry (23 accounts) such as Refinery, Fertilizer Plant, Oil & Gas processing (some of the accounts : Pertamina UP-II Dumai, Pertamina UP-III Palembang, Pertamina UP-IV Cilacap, Pertamina UP-V Balikpapan, Total E & P, Pupuk Sriwidjaja, Humpuss Aromatics, Pupuk Iskandar Muda II, Caltex/Chevron Texaco, Kao Feather Plant, Wiraswasta Gemilang/Penzoil Plant, Samator Gas Plant, Polysindo/Texmaco, Akzo Nobel Plant, Petrokimia Gresik, PT. Badak, Kaltim Pasific Ammoniak, Pupuk Kaltim and KUFPEC Oil).

Product : Distributed Control System Honeywell, Advanced Process Control Honeywell, Safety Management System, Field Instrument and Control Product Honeywell.

: Provide system design for Advance Process Control in Pertamina Dumai

: Provide system design for TOTALFINAELF – Tambora, Tunu, Sisinubi Phase

: Provide system Migration and Upgrading 5 years plan in TOTALFINAELF

: Provide system Migration and Upgrading 8 years plan in PERTAMINA Plaju

: Provide system design Plant Information System & Production Accounting for biggest refinery in PER- TAMINA IV Cilacap (380,000 BPD)

: Provide system design and migration for 20 Industrial Plants in Indonesia 1995 – 1999 : PT. Branta Mulia Tbk (Branta Mulia is a leading supplier of Tire Cord, Nylon & Polyester had factories in Indo- nesia, Thailand and China, listed in Jakarta Stock Exchange – www.brantamulia.com ) Job resp. : Maintenance activities in Nylon 66 Process Plant.

: FEED Project Engineer responsible for Design Conference, Engineering, Polyester Petrochemical Plant and Utility Plant capacity app. 25,000 tpy.

: EPIC Polyester Plant

: Corrective Maintenance, Time Based Maintenance, Maintenance Management System, There were several achievements in electrical/instrument such as : efficieny in Electrical, effiency in Stock warehouse, increasing Plant Availability for control system, implementation ISO-9000, making Process control simulator for Technician & Supervisor. There are 9 senior technicians under my supervision & responsibility, and implementing “5S”, “Kaizen” and “TPM” activities. 1994 – 1994 : Schlumberger Wireline Overseas (Schlumberger is a leading Oil Services Company), www.Schlumberger.com,

Job resp. : Oil Exploration using WireLine Testing Tools in Sahara Desert and Red Sea 1992 – 1994 : PT. Gemawidia Solusi Komputer. www.gsk.net, Job resp. : Reliability Engineering developing : Fault Tree Analysis.

: Plant Data Bank development (RED Project).

: Research & Development Electronic Engineer responsible for Design, production and installation Toll- Highway Automation Equipment.

: Project construction engineer responsible for installation and commissioning Toll Highway automation equip- ment for 14 sites in Jakarta, and 4 sites in Bandung 1990 – 1992 : PT. BERCA INDUSTRIAL (BERCA was the Sole Agent of all Honeywell’s Product & Solution) www.berca- indonesia.com

Job resp. : DCS Engineer for TDC-3000, Petrokimia Gresik Project, 20,000 I/O Tags

: Electrical Project Engineer for HI Project, install Intelligent Room Automation Training attendance (some with certificates):

1991 : Distributed Control System for Industrial Plant - Honeywell, (TDC-3000 LCN) at Jakarta 1994 : AutoCAD Advance for WINDOWS, at PT. Sarana Solusindo, Jakarta (cerficate) 1994 : Helicopter Underwater Escape at GULF COURSE Ltd, UNITED ARAB EMIRATES (certificate) 1994 : Wireline logging, at Schlumberger Overseas, Alexandria, EGYPT 1996 : Factory Maintenance & Operation, at TEIJIN Ltd. IWAKUNI, JAPAN (certificate) 1996 : Winder Machine, at TEIJIN Seiki Ltd, Matuyama, JAPAN (certificate) 1997 : Maintenance for Solid State Polycondensation Plant, at Buhler Ltd, SWISS (certificate) 1997 : Programmable Logic Controller – ADVANCED Siemens S-5 in Jakarta (certificate) 2000 : Fail Safe Controller – Emergency Shutdown System at Honeywell SINGAPORE 2001 : Honeywell Industrial Control – Service College at Port Dickson MALAYSIA 2001 : Power Base Selling (JIM Holden Organization) at Port Dickson MALAYSIA 2002 : Honeywell Technology Solution 2002, SINGAPORE 2003 : Honeywell DCS : GUS-UCN Implementation, Honeywell TC MALAYSIA (certificate) 2004 : Six Sigma Training Introduction, at Jakarta 2004 : South East Asia Service College, SINGAPORE

2004 : GROWTH SixSigma Greenbelt Training, KUALA LUMPUR, 2004 : Foxboro A2 DCS, at Invensys, SINGAPORE

2005 : Invensys Process Solution Training (DCS, PLC, SCADA, ESD, APC, EAM, etc), BANGKOK 2006 : Centum CS-3000 overview and STARDOM overview at Yokogawa, Jakarta 2007 : Safety training – H2S, Messaid, QATAR (certificate) 2007 : SAP MM Module for PR, DOHA, QATAR

2008 : “Reliability Maintenance Workshop” by GE – Energy, QATAR 2008 : “ISOGRAPH Software”, QATAR (certificate)

2009 : “SAP R/3” Plant Maintenance Module, QATAR

2011 : Turbo Expansion skid, IRAK

2012 : ISA-95 Introduction, QATAR

2012 : SAP External Services RO, QATAR

2013 : SAP External Sevices CRD, QATAR

2014 : ASSAI Web – Document Control (PDMS), QATAR (certificate) 2014 : Control Valve, QATAR (certificate)

2016 : Webpage Composer, QATAR

2017 : OSISoft Pi, SigmaFine and PSS Suite Alarm, QATAR (certificate) 2018 : Honeywell Safety Manager, Qatar (certificate) 2019 : GE Mark VI e Controller, Qatar (certificate) 2019 : Honeywell Experion, Qatar (certificate)

2020 : BOSIET, Cibinong (certificate)

Seminar :

1989 : "Control System in Applied" at Univ. of Indonesia 1992 : "Workshop Fault Tree Analysis" at PERTAMINA Jakarta 1995 : "Valve & Safety Seminar" at PT. BETAWINDO Jakarta 1997 : "Measuring and Calibrating", (TransCat), Jakarta 1997 : "Process Automation", PT. SIEMENS, Jakarta

1998 : "PROFI Bus & Process Sensor" PT Grama Bazita, Jakarta 1998 : "Reducing Noise on Fischer Rosemount Control Valve" at PT. Control System Jakarta 1999 : "Solenoid Valve Application" at FESTO Jakarta 1999 : “IEC-61508 Implementation for Shutdown System” at PT. Honeywell Indonesia 2006 : “Workshop : Process Control & Instrument solution by Yokogawa” in Jakarta 2007 : Reliability Forum Qatar – 1

2008 : Reliability Forum Qatar – 3

2012 : ISA Seminar in Qatar

2013 : Terminal Automation, Qatar

2014 : Control Room Display, Qatar

2015 : ISA World seminar in Doha

2016 : ISA – Control valve, Fire and Gas, Qatar

2017 : ISA – OSISoft, Qatar

2017-2020: ISA Seminar in Doha



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