EGBO JOEL O.

* ******* ****** ******, *******, Lekki-Epe Express Way, Lagos Nigeria (ZIP code 105101).E-mail: ad4kri@r.postjobfree.com, Mobile No: +234-903-***-****, +234-803-***-****.

PROCESS ENGINEER/DCS Engineer (Yokogawa Systems)

SUMMARY:

Quality and safety focused Process engineer, with ability to identify and implement cost saving strategies, process improvement, with good technical and communication skills.

SKILLS:

Project management, construction and commissioning experience.

Process optimization, with good understanding of mass and energy balance.

Process safety and environmental compliance engineer.

Advanced process control experience (Yokogawa distributed control systems).

Proficient in technical documentation and drawings interpretation.

Process simulation (ASPEN PLUS).

Root cause analysis, and quality management system experience.

Portable and waste water treatment.

Good communication skills and great team player.

EDUCATION:

Master of Business Administration, University of Suffolk, United Kingdom. (in view)

Master of Engineering (M. Eng.), Chemical Engineering (CGPA 4.1). University of Benin, Benin city, Nigeria. 2010.

Bachelor of Engineering (B. Eng.), Chemical Engineering (CGPA 3.47), second class Honors obtained from Enugu State University of Science and Technology, Enugu. 2004

General Certificate of Education. 1999.

PROFESSIONAL EXPERIENCE:

Process Engineer, Ammonia Process: Dangote Fertilizer Limited, KM 15, Lekki Free Trade Zone, Ibeju- Lekki, Lagos. August, 2016 to Present.

Duties:

As a shift coordinator, I am responsible for the implementation of the Dangote Fertilizer ammonia Plant’s production plan, and the process control strategy, gas compression, natural gas- steam reforming, Carbon monoxide conversion to carbon dioxide, CO2 absorption, high pressure syngas conversion reaction, and ammonia product refrigeration and storage operation.

Collaborates with cross functional teams to optimize ammonia production processes, resulting in 98% plant energy efficiency, 10% increase in production and a 20% reduction in operating cost (through energy savings).

Collaborated with cross functional teams in construction, equipment installation, and commission of 200MTPD ammonia plant within 36 months, achieving project commissioning timeline.

Developed, and executed the plant steam network system mechanical completion, chemical cleaning, steam blowing within 90% of the program time, with zero safety incident.

Developed and executed process improvement projects (CO2 removal system’s absorption column distributors modification), leading to 15% increase in absorption rate and overall system stability.

Led root cause analysis investigations for process deviations in CO2 removal system involving bubble formation challenges and CO2 carry over with the process gas, identifying areas of improvement (in anti-foam dosing system), and implemented a corrective action to enhance product quality, process stability and overall plant availability by 10%.

Implemented advanced process control strategies, developed plant upset mitigation plan, control systems feedback responses, contributing to 20% decrease in process variability and improved process stability.

Collaborated with the plant maintenance team to develop and implement a predictive maintenance program (CLIT), leading to a 10% increase in overall equipment efficiency.

Conducted regular process audits to ensure compliance with regulatory, safety and environmental standards, resulting in 90% reduction in safety in the plant.

Led a team of twenty shift operations personnel in the ammonia production plant, achieving 90% of the production target with zero incident., while maintaining and operating the critical plant equipment.

Committed to safety, and a member of the Saipem engineering safety rescue team.

Worked with FOKOS TECHNOLOGIES (NIG. LTD), Warri, Delta State as process Engineer. From February, 2013 to July 2016.

Duties:

Coordinated the retrofit and the modification of pneumatic controlled chemical injection pumps to solar driven injection pumps in wellhead chemical injection system, in an oil production platform in offshores, saving a cost of 10000 USD by utilizing more energy efficient solar driven chemical injection pumps.

Provided chemical dosing services in wellhead platform of Armada Perkasa FPSO, Okoro field, Nigeria.

Provided technical lead in systems automation and off grid solar solutions.

Coordinated well head production chemicals injection system

Worked with Delta Steel Company, Aladja, Warri, Delta State, as process Engineer. From January 2007 to May, 2012.

Duties:

Collaborated with cross functional teams to operate and optimize the MIDREX steam reforming operations of our Direct Reduced Iron plant, achieving 92% metallization, 20% plant utilization and a 20% reduction in fines generation.

Developed and implemented process improvement projects in Lime Plant (defect control mechanism), achieving 20% improvement in quality and increased revenues.

Optimized the Lime slaking and calcinations operations of the steel complex lime production plant, improving the plant availability by 10%.

Studied equipment breakdowns history across shifts, implemented OEE improvement projects leading to 30% OEE, and initiated SOP training for lagging shifts in DSC lime plant operations.

Worked at Herbertex Paints Limited, Emene Enugu as a process intern from July2003-December, 2003.

Duties:

Production of paints and coatings.

Carries out quality control of paints and undertakes products improvement studies.

Raw material procurement and preparation.

Product sales and dispatch

PROJECTS/ RESEARCH WORK:

Modeling and simulation of lime slaking process.

Determination of the calorific value of some Nigerian soft woods, as an energy alternative.

Production of paints and coatings for engineering materials protective coating.

TRAININGS:

Tropical basic offshore induction and emergency training (TBOSIET), May, 2014.

ISO quality management system Auditing. DSC, 2007.

Total Productivity Maintenance (TPM), DSC, 2007.

Six Sigma quality defect control, DSC, 2007.

Graduate Engineering Training. Delta Steel Company, 2006.

Oil field Health safety and environment. 2006

PROFESSIONAL MEMBERSHIP:

Member Nigerian Society of Engineers.

Registered Engineer (60863), Council for the Regulation of Engineering in Nigeria.

Graduate member Nigerian Institute of Management.

HOBBIES: Field Sports. REFEREES: To be provided on request.

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