VINCENT MUKUKA
Plot**** Kifubwa street, Solwezi: +260-*********
Email:ad457s@r.postjobfree.com
Summary
Responsible Process Controller, passionate about delivering outstanding quality and service.
Offering 21 years of experience in metallurgical plants with history of recognition for performance.
Dedicated Process Controller with experience in achieving tangible results and cross-team collaboration.
Proactive and excited to partner with like-minded individuals to achieve goals. Adaptable Shift Controller with extensive experience providing first-class results. Meets job demands and deadlines through diligent work-ethic and dedication to quality.
Productive employee with proven track record of successful project management and producing quality outcomes through leadership and team motivation. EXPERIENCE
April 22 to Date
Process Controller: Jubilee Metals Group Ndola Zambia Overall Job Purpose
Monitor various sections of the production line from the Central Control Room
(CCR) to ensure precision and adherence to standards in the concentrate production process.
Provide relevant information and direction to Plant Operators and Attendants in the production line based on monitored operations in liaison with the Shift Coordinators.
Key Duties and Responsibilities
Control or operate systems of machines using the SCADA system.
Assist in implementing company’s approved production plan.
Monitor and control all sections of the plant process lines to ensure stable equipment operation employee safety and compliance with prescribed standards and environmental regulations.
Log in process data at specified intervals; document and report operational activities accordingly.
Ensure smooth operation of the parameters by providing constant feedback and relevant guidance to Shift Coordinators, Engineers, Plant Attendants and Operators in the execution of field work.
Diagnose and troubleshoot potential operating problems, either in consultation with Shift Coordinators, Engineers and the Section Head or independently when immediate action is necessary to ensure production resumes.
Continuously review the plant automation system and make recommendations for improvement based on leading practices.
Perform any other duties assigned by the Shift Coordinator.
Assist and provide cover to the Shift coordinator. June 2006 – June2018
Process Controller: First Quantum Minerals- Kansanshi Mining Plc Solwezi Key Duties and Responsibilities
To adhere to all relevant requirements, policies, procedures and legal regulations pertaining to health, safety, environment and quality, as well as finance, human resources, and any other regulations as required by the company and relevant to the level of the role and responsibilities of the function
Control or operate systems of machines using the SCADA system in a large concentrator plant covering crushing, milling (SAG mills), flotation and dewatering sections.
Monitor Process Units and advise deviations in order to meet production targets and maintain acceptable Copper Cathode Quality Regulate or shut down equipment during emergency situations as directed by the Shift Controller, Operations Overseer and as per prevailing circumstances.
Confer with Technical and Supervisory personnel to report or resolve conditions affecting safety, efficiency and product quality.
Notifying maintenance and other auxiliary personnel to correct equipment malfunctions.
Monitor and adjust process performance to achieve quality control parameters that will assist to meet production targets in a safe manner.
Maintain communications as required with relevant operators and maintenance personnel in the field.
Record all and every operating specification and changes as required by the Supervision.
Record shift readings and provide a shift report as requested.
Actively participate in all departmental activities, including skills training, shift handover communications, toolbox meetings, safety KPI’s activities and any other activities as requested by the Supervisor.
Record all problems encountered during the shift, changes in parameters made, record all measures that have been undertaken and pass on to the incoming shift.
Maintain an understanding of hourly, daily and monthly production targets and progress.
Maintain proper and detailed log book entries.
Be proactive in looking for circuit problems and report any sub-standard conditions to the Supervisor in a timely fashion.
Provide training and development opportunities for all direct reports on an on- going basis.
Other duties as directed by the Supervisor.
June 2018 – March 2022
Shift Controller: First Quantum Minerals - Kansanshi Mining Plc Solwezi
Supervise operators in the process areas of the Hydrometallurgical Plant and ensure that all safe work procedures are observed. Comply with all aspects of Regulation 214 of the Mining Regulations of Zambia.
Undertake regular inspections of all plant areas of responsibility eliminate or control detected hazards, ensure compliance with safe operating procedures and conduct regular toolbox/safety meetings with crews.
Supervise personnel in accordance with established policies.
Ensure that faults and breakdowns are assessed quickly and that a maintenance response is initiated. Raise required work orders. Ensure that all isolations and safe work systems are applied consistently and efficiently.
Take an active role in the training and development of all staff members in the section.
Actively participate in daily operational and maintenance planning.
Ensure all area log sheets and daily reports are maintained in a timely quality fashion.
Actively participate in all departmental activities including skills training, shift handover communications, toolbox meetings, safety KPI’s and any other activities as required by the Supervisor.
Foster the development of employees to improve their performance and safety awareness.
Ensure that all personnel in the shift comply with all policies and procedures.
Accept personal responsibility for following up on training and identified development needs.
Demonstrate leadership skills and behavior and set a good example for others.
Provide practical hands-on training, mentoring, and development to other less experienced process plant operators.
Coach and mentor inexperienced operators to the highest possible level to meet an acceptable standard for successful competency testing.
Train, mentor, and develop area operators, were identified to attain a level of competency equal to this position description.
Provide training and development opportunities for all direct reports on an ongoing basis.
Other duties as directed by the Supervisor.
Shift Supervisor
managing the melting operations at a foundry.
ensuring all safety procedures are followed.
monitoring metal production.
helping the foundry meet all production goals.
working with managers to immediately correct any problems in production.
participate in quality and safety reviews.
working to achieve maximum uptime in production.
training new employees.
preparing daily and weekly shift plans.
performing chemical analysis of the induction furnace and its products.
oversee repairs, conduct risk assessments, and implement motivational strategies to keep foundry workers engaged and productive. Skills
Computer literate in Microsoft word, Pronto IX package, power-point and excel.
Plant inspections
Process reviews
Labour management
Process efficiency improvement
Behavioural Traits
Ability to communicate effectively.
Ability to work under pressure.
Availability to work in rotating shifts according with the requirements and policies of the company.
Good communication skills.
Good housekeeping skills.
Upholding quality.
Team building abilities.
High safety conscious.
Positive attitude to continuous personal improvement.
Pro-active personality.
Professional membership
Member, Engineering Institution of Zambia
OTHER CERTIFICATES ACHIEVED
Crew Resource Management
Safety and Health Course for Supervisors
Hazard Identification Course
Incident and Accident Investigation
Hydrometallurgy Workshop Attendance Certificate
Supervisory Development Program Course
General Certificate in mining first-aid
Supervisory certificate
Referees
1. Alex Mwanza 2. Dominic Sinyangwe 3. David Mulenga Plant Manager Shift Coordinator Process Superintendent Jubilee Group Metals Jubilee Group Metals Kansanshi Mining Plc
+260-********* +260-********* +260-*********