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Commissioning Engineer Project Superintendent

Location:
Pearland, TX
Salary:
130000
Posted:
April 19, 2024

Contact this candidate

Resume:

Paterno Bayaton

CP: 832-***-**** email: ad44mu@r.postjobfree.com

Professional Summary

Highly professional Mechanical commissioning Engineer,Field Engineer (Onshore/Offshore),Construction Engineer (Onshore/Offshore) and Shutdown Engineer.

30 + years of professional experience in Oil & Gas, Petrochemical, Power Generations, Nuclear Facilities and Mining Industries.

Versatile and Skilled in Management, planning/scheduling, estimating, networking, work packing, project coordination, inspections, detailed engineering design.LOTO, CMMS, SAP, Share Point, PSSR.

30+ years directly involved in the construction, fabrication and installations, hook-up, pre-com, commissioning, start-up, operation & maintenance (Turn–around) in Onshore & Offshore facilities.

Hands-on, field work experience in repair, trouble shooting, overhauling, alignment (turbine engines, air compressor, gas & diesel, compressor, gas & diesel engines, various kinds of pumps) and other turbo machineries.

Perform generate procedures for piping activities such as hydrostatic/pneumatic test, acid pickling, lube oil flushing, nitrogen purging, reinstatement/sensitive leak test, operations of various turbo equipment, basic knowledge, performs electrical/instrument test (continuity test, resistance test, pressure test, instrument calibration).Education

Adamson University Manella, Philippines – 1982

Bachelor of Science in Electrical Engineering

University of San Jose Cebu City, Philippines - 1978

Bachelor of Science in Mechanical Engineering

Skills

1.MS Word

2.Excel

3.Access

4.MS Project

5.Outlook

6.Share point

Professional Experience

Wood PLC – May 2023 – January 2024

Sr Commissioning Engineer – Offshore Chevron Anchor Project

System Owner:

System 200 – Production Separation System

System 240 – Gas Dehydration System

System 450 – Fuel Gas System

Review Plan/schedule activities and execute in accordance with Chevron specifications, procedures within the safety standard. Develop procedures, sequenced activities per system. Supervision from Constructions, Pre-com, Commissioning & start-up.

KBR- Global Projects & Engineering Services Apr 2022 – April 2023

Principal Commissioning Specialist

Project: PO/TBA – LyondellBasell Petrochemical Plant, 18136 Wallisville Rd. Channelview,Texas, 77530

Execution of commissioning activities on mechanical equipment and systems

Systems / Plant include:

Industrial chilled and hot water systems, process cooling water, exhaust systems, and compressed air systems, including boilers, chillers, steam turbine, cooling towers, air handlers, roof top units, gas compressors, air compressors, force draft fan, fans, and motors

Coordinates the LO/TO of equipment during startup and ensures work is performed in a safe manner consistent with work practices and quality standards

Development of individual mechanical system specific commissioning and start up procedures in line with design intent, construction-specific drawings, submittals, specifications, sequence of operations and process & system integration

Reviewing contractor testing procedures, reports, and testing activities for all project disciplines to all code and regulative testing and verification requirements

Mechanical System walk-downs, installation verification to requirements of all drawings, P&ID’s, specifications, submittals, specific system and legislative prerequisites with any deficiencies, errors or corrective actions required being notified to the construction team via field work reporting and punch list generation

Preparation and field execution of startup checks, including responsibility for verifying that the startup documents have been fully executed and signed off

Field execution of functional acceptance testing (FAT), verification of the operation and integration of all individual mechanical system components as part of a fully functional controlled system as per design intent

Reviewing design drawings and specifications to ensure all equipment has been installed correctly and meets the owners project requirements

SNC- Lavalin – Gregory, Texas February 2021 – February 2022

Mechanical Commissionin Specialist/Technician

Project: GCGV (Golf Coast Growth Venture – Exxon Mobil & Sabic joint venture)

MEG – Mono Ethylene Glycol – EPC – 2

Reviewed Design Philsophy, Drawings, P&ID, Flow Diagram identify System ISBL & OSBL

Reviewedpackage static & rotating system & break down per system

Interface with Construction & Monitor contractor mechanical activities rotating equipment cold /hot alignment.

Preparedand estimated manpower, materials per system

Wrote & Developed procedure, JSA (job safety analysis) for carry out PTW permit to work

Walkdown the system & identify isolation point and LOTO prior to execute work activities

Carried out : mechanical alignment, air blowing, dew point, piping torquieng, mechanical run, and system start-up for preparation of final start-up

Carried out system mechanical equipment checksheet B for pre-com & commissioning prior to stsrt-up

Cameron LNG; Lake Charles, LA May 2015 – May 2020.

Constructions & Commissioning Superintendent

Reported to the Deputy Commissioning Manager and interface with the Deputy Commissioning and Start-up/ Operations Lead

Coordinated activities with the Operations & Mechanical Superintendents for the Commissioning Team

Coordinated all activities for the process train, utilities, and offsite areas until handover in accordance with the requirements of the overall QA/QC plan

Liaisoned with the Commissioning & Maintenance groups through the Project team to assure smooth handover of the facilities

Ensured that safety aspects of work in their areas of responsibilities are followed in accordance with the overall Project HSE Plan

Ensured that process licensors & other supplier specialist required for specific tasks are available on schedule and perform tasks related to their packages in accordance with the schedule requirements

Participated and involved Hazop & Model review

Controlled & oversaw cleaning, operational testing, & preparation of all equipment & systems required for construction completion

Periodically checked that preservation & storage activities are adequate for equipment & bulks

Conducted daily alignment meetings with direct reports for planned activities

Executed the pre-commissioning & commissioning activities in the process trains, utilities, and offsite areas

Issued daily progress reports for progress of work for their areas responsibility

Shell projects & Technologies New Orleans October 2014 – June 2015

MECH./Piping Shutdown Commissioning Engineer

Overall, performed as Shutdown support during Commissioning and Post Shutdown activities, Review and finalise JSAs(Job Safety Analysis), JMSs (Job Method Statements, and Work Procedures according to the Workpack

Reviewed and finalised isolation plans and Reinstatement Test Packages including materials requirements

Performed commissioning coordination activities between Commissioning Group and Clients (MLNG & PCSB)

Assured that completeness of Testing and pre-commissioning documentations including all Pre-com, commissioning, and Final Handover Certificates are signed and approved for inclusion on the Final Documentation

FLUOR Corporation Inc. Sugarland, TX August 2013 – August 2014

Mechanical/Piping Shutdown Supervisor (Package 2 & 3)

Project: Shah Gas Development (SGD) Project, Abu Dhabi, UAE

Prepared Materials and equipment requests as required during Duties & Responsibilities:

Scheduled daily works for maintenance crew thru Maximo Maintenance Management System

Assured that all scheduled CO (Corrective) and PM (Preventive Maintenance) Work Orders are carried out

Conducted daily Tool Box Meeting to discuss daily workload and conduct company work safety awareness program.

Assured that on-going maintenance activities follow all required PTW system and company Health, Safety and Environment procedures and policies.

Routine and Shutdown Maintenance.

Assured that Plant Equipment history is maintained thru WO feedbacks

Preparation of all equipment, manpower, materials, & logistics for the scope of works involved in Plant Shutdown and supervise pre-SD and Post SD activities (includes Mobilization an demobilization phases)

Coordinated with various sections and units all the requirements for support services and develop scope of work for Planted Shutdowns (Unit, Train, & Total Shutdowns)

Ensured that all pre-shutdown requirements (scaffoldings, materials, hand tools, special tools, equipment, etc.) are available before commencing any activity

Identified any problem area in the Shutdown programme and discuss with the Team Leader for solution

Performed the following during Shutdown phase:

Monitorined of daily progress on actual against planned progress and highlight critical path issues for corrective action required

Focal point for all shutdown equipment mobility

Assured that Sub-contractors works adheres strictly to the required standards, procedures, specifications, inspections, and certification

Liaised with all departments (Operations, Inspection, Maintenance, HSE, and Contractors) in all aspects of Shutdown activities

Re-commissioning works for all Equipment involved during the Shutdown period

Prepared Shutdown Close-out reports and related documents for plant history compilation

Later assigned as reliever to Mech. Static Engr. with duties as follows:

Supervised Mechanical Static Maintenance Crew

Prepared proposals for Maintenance Engineering as required for field use (e.g., Acid Tank for Filter cleaning) Assure that Plant Equipment history is maintained thru WO feedbacks

Executed Vessels Inspection activities as required for Equipment Certifications by LOYDS Inspection Services

Total China Petroleum Co. January 2013 – August 2013

Mechanical Maintenance Shutdown Planner

Project: FPSO, Top side Fabrication & Installations, SPM (Single Point Mooring) Satellite Platforms, Wellhead X’mas tree installations & Maintenance., Location: Potou, Zhanjiang

Prepared Schedule Bar Charts for assigned Special Projects

Prepared Major Plant Shutdown Schedules & coordinates shutdown activities to meet target schedule

Prepared estimates & Costing for all equipment, Tools, Manpower, & Materials

Coordinated all Equipment, Materials, Tools, and required items for Routine & Shutdown Maintenance

Prepared Maintenance Procedures for overhauling & repairs of breakdown equipment

Reviewed maintenance activities & submits recommendations for better conditioning of all equipment

Shell Sarawak Berhad – Vendor Development Project July 2011 – November 2012

Mechanical/Piping Commissioning Engineer

Project : Major Maintenance, Hook-Up, Commissioning, & Construction Services

Location: Lot 1124 Block 9, Jalan Merpati, P.O. Box 1134, 98008, Miri, Sarawak, East Malaysia

Prepared Workpacks Jobcards from construction up to commissioning activities and assure that all Check sheets and Test Procedures are compiled Compile all deficiencies of the project for immediate completion.

Prepared Special Commissioning procedures for Eqpt., reinstatement testing & N2 Purging.

Performed Workscoping and preparation of Project Workpack, and Site Implementation

Performed daily Site monitoring of all ongoing construction activities, and acts as focal point on all Eqpt., Manpower, & materials requirement offshore

Provided full coordination and technical support to Offshore personnel and client to assure correct and timely project completion Performs Materials Technical review and evaluations prior to procurement

Prepared Close-out reports and highlight lessons learnt for future improvement

Pasadena Refining System Incorporated, Pasadena, Texas August 2010 – July 2011

Field Engineer/Shutdown Engineer

Project: MAJOR MAINTENANCE, Shutdown/ Commissioning & Construction Services

Coordinated all Equipment, Materials, Tools, and required items for Construction, Pre-com, Commissioning Works

Reviewed Daily Progress Reports and provides necessary supports

Reviewed Workpacks including Commissioning requirements(JCs Manhours, P &IDs, Check sheets, Commissioning Procedures, & Handover Documents)

Performed daily Site monitoring of all ongoing construction activities, and acts as focal point on all Eqpt., Manpower, & materials requirement.

Provided full coordination and technical supports to personnel, Vendor, and client to assure correct and timely project completion

Performed Materials Technical review and evaluations prior to procurement

Performed site inspections on all assigned Mechanical/Structural/Piping Blasting & Painting Construction and Maintenance works

Responsible for arrangement of Logistics Requirements and Resources Manpower, Materials, & Equipment for Mobilization projects

Responsible to the Installation, Hook-up, pre-com, & system commissioning/start-up

Attended daily Client operations meetings for discussions and look ahead

Chevron Global Upstream & Gas Houston, TX November 2009 – June 2010

Commissioning Coordinator

Project: Niemba, Angola Project (Brown Field)

Responsible for develop/writing commissioning philosophy and procedures, and take charge for the testing, pre-commissioning and startup of all equipment and facilities on an offshore production platform

Coordinated construction related activities during project execution phases Developed commissioning procedures, issue commissioning procedures per system

Prepared and issued a Pre-Com/Commissioning hand-over procedure to operation

Interfaced for Construction Contractor and Commissioning activities

Insured commissioning doc. are addressed and correctly and check sheets are completed and signed

Responsible all update of the Commissioning Manual

Supervised all discipline Commissioning Engineers

Contributed with active involvement in engineering, procurement and construction activities where Commissioning are in question

Hands-on experience in testing pre-com and start-up of all equipment and facilities on major offshore production platform

Worley Parsons Resources & Energy Martinez, CA January 2007 – October 2009

Sr Engineer-Mechanical (Rotating Equipment)

Project: Valero Flue Gas Project, Shell Martinez & Chevron - Maintenance Project

Prepared, developed data sheets, specifications, and requisitions for rotating equipment, packaged units or utility equipment such as pumps, compressors, turbine, motors, etc.

Performed technical bid evaluations

Reviewed vendor drawings, mechanical data, detail design calculation

Engineering coordination of technical information with vendors and company engineering specialist

Performed field engineering support at Chevron Richmond Refinery performing walk down inspections, responding to RFI’s and preparing DCN’s

Brunei Shell Petroleum CO. SDN. BHD. SES/4 Division, Offshore Engineering and Maintenance Services. FAIRLEY-4 Offshore Oil and Gas Production Complex February 2005 – December 2006

Offshore Scheduler / Planner

Retrieved Maintenance work list from MAIS Computer System and schedule for work execution of mechanical, electrical, instrument, & general work orders during normal and shutdown periods and Input man-hours and equipment history for all completed jobs and closing-out of work orders

Liaised with onshore planners on work schedules, material supplies using EMA3000 and other related matters concerning offshore maintenance works for proper co-ordination and execution. Also, assist Area co-ordinator for logistics planning and general administrative duties which includes validation of contractor time sheets, work estimates and daily manpower scheduling

Served as offshore focal point for manpower and materials movement that includes receiving and transferring of personnel, equipment, and materials for outstations

Reviewed mechanical, electrical, & instrumentation plant changes for materials availability prior to execution

Monitored Inspection Schedules of Appleton cranes, Sealift cranes, air winches, overhead equipment cranes, slings, hook blocks, chain blocks, and other lifting equipment and co-ordinates inspections for testing and certifications by BSP authorised agencies, e.g. Bureau Veritas

Later assigned as Onshore Planner for maintenance workboat M/V Suhaili with the ff. Performed tasks :

Daily coordination meetings with OPD, ECO, SMR, and other involved departments on offshore operations

Preparation of required materials for offshore plant shutdowns and and coordinates shipment to offshore

Arranged and coordinated workshop repairs of offshore equipment; Preparation of anchor patterns for workboat locations prior to Workboat Mobilization and start of work; arrange for Topo boat assistance

Performed logistics planning for Twelve Monthly Cycle and schedules all outstanding jobs and print work orders for each location for execution

KBR/Halliburton- Singapore August 2003 – December 2004

Mechanical / Rotating equipment Engineer

Project: Belanak Field Development (FPSO, Flexible Risers, & Subset Cables) (Conoco-Philips)

Mechanical/Piping/Structural/Commissioning Inspector

Reviewed all checking advice submitted by Shin Wha contractors as per P & I Diagrams, Materials Spec's, and pipe supports standards, prior to hydro-testing, pneumatic tests, or coating tests as required for Offsite and Utilities area

Performed hydro-tests and pneumatic tests inspection as per ASME/ANSI Codes & required coating for underground pipelines with HOLIDAY Detector Equipment

Reviewed structural checking advises for Equipment and vessel platforms, walkways, ladders, and other small structural items and performs site inspection for verticality, horizontality, correct assembly, installation, bolting, & other discrepancies prior to Acceptance

Reviewed mechanical equipment check sheets for pumps, vessels, columns, and heat exchangers and performs actual site inspection for any discrepancies prior to acceptance

Attended weekly coordination meeting for discussions of construction progress with other disciplines to meet target completion schedule

Performed billing review of contractor's accomplishment based on project status for payment and accounting purposes with itemised breakdown

Provided man-hours estimates for field modifications (cost-plus works) to suit field conditions and monitors actual man-hours taken for job completion and final billing

Supervised installation, inspections, testing, & commissioning of 24"dia pipeline from MTBE plant to loading port

Prepared and coordinated Hot & Cold Work Permits and Vessel Entry Permits prior to start of work during commissioning activities which include removal of temporary lines, spades, supports, flushing of pipelines, and other minor repairs for final acceptance

Willbros (Offshore) Nigeria Limited July 2000 – July 2003

Offshore Field Engineer, Client: NPCC, Exxon Mobil

Project: Shutdown Topside Maintenance, HUC, Pipeline repair, SBM /subsea PLEM Duties & Responsibilities:

Worked with different Overseas Clients on short term basis, namely Mobil Producing Nigeria Ltd, Consolidated Oil Co

Nigeria, NPCC, Nigeria, Onshore and Offshore as required by Employer. As Mechanical Engineer, work scope as follows:

Prepared & Implemented EPC project such as SPM Onshore and Offshore pipeline, including Fabrication, pipe laying, Installation of floating hoses and submersible hoses, CALM buoy, PLEM SBM Floating Facilities, Wellhead deck installations, offshore piping repairs, and structural installations, this includes assisting clients Project Team in determining most viable schedules on complex jobs that are multi-discipline multi-operator in nature

Carried out work scoping site visit to verify as-built drawings and identify problems areas and additional work required

To inspect prefab items in fabrication yard to ensure as much as possible, problem free Installation Offshore

Prepared Job cards (Man-hours Estimates and Job Breakdowns).Verify Material-Take –off

Prepared isolation plan and identify spading materials for hot work and Hydro testing

Prepared supporting calculation and mark-up drawings for construction offshore

Liaised with Client’s for Project Pre- Execution preparation

During Offshore Project Execution, Act as the Engineering focal point for Project Execution answerable to Client’s Representative and Construction Superintendent

Identified Isolation/Spading point in accordance with agreed spading plan, relocate spading position if necessary

Translated drawings and project planning for physical job execution. Propose changes to planning in view of site development

Monitored job progress and prepare daily execution plan

Ensured material availability; initiate the procurement should there be material shortage or additional jobs.

Verified calculation for critical lifts

Identified anomalies in the course of construction, inform Superintendent for action

Executed hydro test, scheme as per work pack, amend on site if necessary

Prepared as –built sketches for the changes to original design at the end of the project

Prepared close-out report

Sembawang Marine Offshore Engineering PTE. LTD. Singapore September 1996 – July 2000

Construction Engineer / Commissioning Engineer Project: White Tiger Phase 2 (MSF, Water Injection, Power Generation, L. Q. Topside) Maersk Oil Qatar (Al Shaheen Platform B, C)

Activities: Onshore Design, Fabrication, Pre-com, Offshore hook - up, Pre-com, commissioning :

Responsible for all mechanical aspects of installations, hook-up and commissioning of mechanical equipment’s such as Gas Turbine driven Generator and Compressor, Glycol dehydration system package, hydrocarbon condensate pumps, firewater pumps, emergency diesel generators, heat exchangers, air compressors, columns/vessels, etc., Generate procedures for pre-com, and start-up/commissioning of all mechanical rotating equipment

Performed hydro test, flushing, and purging, acid pickling, lube oil flushing, and coupling alignment, leveling of columns, tanks, vessels, and reactor

Liaised with equipment vendor representatives and coordinate with E&I commissioning personnel in preparing and compile handover documents

During Offshore Project Execution, Act as the Engineering focal point for Project Execution answerable to Client’s Representative and Construction Superintendent for Hook-up Installations, Pre-com, Commissioning phase

Identified Isolation/Spading point in accordance with agreed spading plan, relocate spading position if necessary

Translated drawings and project planning for physical job execution. Propose changes to planning in view of site development

Monitored job progress and prepare daily execution plan

Ensured material availability, initiate the procurement should there be material shortage or additional jobs

Verified calculation for critical lifts

Identified anomalies in the course of construction, inform Superintendent for action

Executed hydro test, scheme as per work pack, amend on site if necessary

Prepared as –built sketches for the changes to original design at the end of the project

Prepared construction completion report document and proceed to perform pre-com phase

Performed pre-com and commissioning activities according to plan/schedule activities

Other major project involvement 1980 – 1995

Brown & Root International Inc., Kuala Belait, Brunei

Field Shutdown Engineer

Brunei Offshore TAR Maintenance Project February 1992 – April 1995

IIngersoll Dresser Pumps, Asia, Pte Ltd, Pantech 21, Singapore February 1988 – October 1991

Field Service Engineer

Shapadu Energy & Engineering Sdn Bhd, Miri, Malaysia May 1986 – January 1988

Workpack / Field Engineer

Saudi Petrochemical Corporation, Saudi Arabia January 1984 – April 1986

Field Engineer /Maintenance planner

Project: Engineering Support from fabrications, Maintenance turn around, Pre-com, Commissioning and start-up

Arabian American Oil Co. LNG Plant, Saudi Arabia September 1981 – December 1983

General Maintenance Supervisor

Project: Engineering Support from fabrications, Maintenance turn around, Pre-com, Commissioning and start-up



Contact this candidate