Sam Billardello

***** **** **.

Shelby twp Mi. **317

586-***-****

ad3on8@r.postjobfree.com

Summary:

A Design Engineer with experience in production, testing, assemblies and sub-assemblies of components of motor vehicles in the automotive industry.

Experience in 2-D and 3-D solid models, feature operations, form features and product development.

• 10,000 Hours unigraphics experience

• 15 years experience design and development of mold injected parts

• 10 years wire harness experience

• Mold development with cost effectiveness

• Supporting launch, internal and external customer requirements Education:

Bachelors of Science, Design (Graduated Magna cum Laude) Central Michigan University, Mount Pleasant, MI.

Work Experience:

Am General Auburn Hills, Mi May 2018-July 2018

• Design and develop electrical wireharness for IP on Hummer.

• Design and develop brake lines along rails for Hummer.

• Packaging of vehicle itegrated componrnts

ESI Automotive, Troy, MI November 2016 - February 2018

• Design and develop Battery jumper cable. Utilizing UG wire harness software

• Design and packaging for plastic terminal cover. ESG Automotive, Auburn Hills, MI June 2015 - September 2016

• Design and develop I/P harness UG wire harness software

• Design and develop Body harness

• Design and packaging Aux PDC under hood fuse box and harness General Motors, Warren, MI April 2014 - March 2015 Senior Designer UGNX

• Designed and developed Battery cable for Cadillac Motors

• Developed positive cover for Battery cable for Cadillac Motors

• Tape added to splice location leading to generator

• Continuous improvement of design

• Create and revise work instructions processes and procedures

• Generate cost savings ideas

• Product design experience on CAD systems including Unigraphics v14 thru UGNX 9.0 CKGP-PW-Tooling Department, Sterling Heights, MI October 2012 - March 2014 Design Engineer for Tooling Group UGNX 7.5 & Solid works

• Design and develop Carrier

• Update drawings per math data changes

• Design cuts outs of assembly line for material handlers

• Updated drawings per changes

• Constructed large assemblies for clearance purposes

• Help line workers to adapt to new tooling atmosphere

• Oversee workers properly install Carriers

Chrysler Corporation, Auburn Hills, MI April 2012 - August 2012 Design Engineer - KL Program

• Design and Engineer front and rear door grommets (interior) body

• Utilize team center to Access drawings and math data files

• Develop grommet bracket

• Design and develop grommet cover

• Design and develop speaker electrical wire harness and connectors

• Engineer and package components for wire harnesses including splice locations

• Interact with Design Release Engineer to ensure design is feasible for customer assembly Chrysler Corporation, Auburn Hills, MI June 2011 - December 2011 Design Engineer-KL Program

• Design, develop, release electrical wire harnesses including connectors for Fiat 500 program UGNX 7.5

• Engine wire harness development and bus electrical circuit

• Prepare 3D model for release

• I/P wire harness development including clusters, radio and HVAC

• Door wire harness development including window regulator, door locks and window controls

• Utilized team center to Access drawings and math data files Navistar, Fort Wayne, IN January 2010 - May 2011

Design Engineer UGNX 7.5

• Design Engineer Engine and forward lamp wire harness and connectors for heavy truck

• Update installation drawings

• Review wire harness components and release them

• Utilize teamcenter to Access drawings and math data files

• Train and mentor less experienced Designers and Engineers

• Design and develop forward lamp utilizing solid modeling techniques Machine Tech Design, Mount Clemens, MI January 2008 - December 2008 Instructor Solid works

• Prepare class material

• Taught solid modeling and dimensioning techniques General Filters, Novi, MI February 2005 - December 2007 Injection Mold Product Design Engineer Solid works

• Design and Engineer of home furnace humidifiers and air filters

• Perform material selection tests

• Interact with customers to troubleshoot their systems and resolve identified problems and issues

• Receive special recognition for quality of customer service provided

• Complete designs six months ahead of schedule

• Prototypes design needed little or no modifications

• Designed and devloped upper and lower tool for prototype General Motors, Warren, MI January 1991 - January 2005 Injection Mold Product Designer Unigraphics

• Involved with the design of interior trim mold injection components

• HVAC systems, hose assembly and chassis development

• Designed and routed electrical wire harnesses

• Ensure designs were complete on-schedule and within budget Designs include extracting surfaces and curvature definitions for solid modeling

• Design of sill plates, cowl kick, plates knee bolster, A-pillar, B- pillar and C-pillar, for the GM Impala, GMX357 Coupe, GMX38 Sedan, Saturn Ion and GMT 800

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