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Qc Inspector (Welding/Piping)

Location:
Al Dafna, Qatar
Posted:
March 09, 2024

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Resume:

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BENJAMIN B. REYES JR.

DESIGNATION: SR. QC INSPECTOR

Mobile #: +974-********

EDUCATION AND QUALIFICATIONS: • Bachelor of Science in Mechanical Engineering

• MME/UPDA- Mechanical Engineer- 23086

• ASEAN Engineer - 11030

• Registered Mechanical Engineer, License No.: 0061038

• Registered Master Plumber, License No.: 0014172

• Philippine Society of Mechanical Engineer

(PSME)-Qatar Chapter-Active Member

• Senior Welding Inspector CSWIP 3.2.2

TWI Certification LTD. Cert No. 646964

• Certified Level II in UT, RT, MT, PT method in Accordance with American Society for Non- Destructive Testing (ASNT) document SNT/TC/1A.

• PMI Technician Certified – Cert No.: M-TR-202305117 PROFESSIONAL AFFILIATIONS:

KEY EXPERIENCES:

More than 20 years of working experience in construction and major turnaround industries both overseas and local employment, that has led to excel in Jacket & structural fabrication, mechanical/ piping supervisory, inspection, testing and increasing responsibilities in various aspects in the field.

Well experienced in Construction and Major Turn Around for LNG, Petrochemical, Oil & Gas and Pipeline.

• Knowledgeable on ASME B31.3/ 31.4/ 31.8, AWS D1.1, API 650/1104 and other International Standards.

• Well experienced on Supervisory, Line Checking, Inspection & Testing.

• Knowledgeable on Pre- Mechanical/ Commissioning activities.

• Qualified to handle Cold and Hot tapping activities.

• Well experienced on inspection requirement of Pumps, Blowers, Control Valves, Tank, Column, Vessel, Reformer and Exchangers.

• Knowledgeable on static & rotating equipment final alignment.

• Liaise with field engineering & construction team for the flawless flow of the project.

• Knowledgeable on Operation and Maintenance for Potable and Sewage Treatment Plant.

• Proficient in MS Office, Excel, AutoCAD and Rosers PROFESSIONAL EXPERIENCES:

Company: Qatar Engineering and Construction Co. W.L.L. Period: November 2021 to Present

Position: SR. QC Inspector

Project: EPC for North Field Production Sustainability Offshore & Pipelines Project

Client: Qatar Energy LNG

Period: November 2020 to October 2021

Position: SR. QC Inspector

Project: WHP12N Jacket Execution for NFPS Project

Client: Qatar Gas

Period: July 2020 to November 2020

Position: SR. QC Inspector

Project: EPIC Wellhead and Temporary Deck in ISND Field- WHJU08C (Phase 5-1A)

Client: Qatar Petroleum

Period: January 2018 to July 2020

Position: SR. QC Inspector

Project: LP Fuel Gas & Pump Upgrade Modification Project Boiler Feed Water Project

HOG to NG Pre-Heater Project

Brine to Harbour Project

NCC Filtration-Main Works Project

UTL Bio-3 Reinstatement Project

Service Water Upgrade Project

Spent Caustic Winterization Project

FGP Spent Caustic Project

Client: Qatar Shell GTL Limited

Period: November 2017 to January 2018

Position: SR. QC Inspector

Project: CW Hot-Tapping& Modification Project

Client: Oryx GTL

Period: March 2017 to November 2017

Position: SR. QC Inspector

Project: Drilling Fluids Project

Client: Qatar Shell GTL Limited

Period: January 2017 to March 2017

Position: SR. QC Inspector

Project: Al Khaleej Gas Project Phase 1&2 (AKG1&2) Client: Ras Gas

Period: May 2016 to December 2016

Position: SR. QC Inspector

Project: Industrial Water Management Project

Client: Dolphin Energy Limited

Period: September 2014 to April 2016

Position: QA/QC Flawless Inspector- Block Lead

Project: QSGTL MTA1&2–Turn around Main Mechanical Services Client: Qatar Shell GTL Limited

Period: June 2014 to August 2014

Position: SR. QC Inspector

Project: Flare Minimization Project for Train 3 & 4 Client: Ras Gas

BENJAMIN B. REYES JR.

DESIGNATION: SR. QC INSPECTOR

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Period: April 2014 to June 2014

Position: SR. QC Inspector

Project: QAFAC 2014 Major Turn around Project

Client: Qatar Petroleum

Period: December 2013 to April 2014

Position: SR. QC Inspector

Project: Laffan Refinery Diesel Hydro-Treater Project Client: Qatar Gas

Period: August 2013 to November 2013

Position: SR. QC Inspector

Project: Low Nox Reduction Frame 5 GAS Turbine AKG1 Client: Ras Gas

Period: May 2013 to August 2013

Position: SR. QC Inspector

Project: Jetty Boil off Gas Recovery Project

Client: Qatar Gas

Duties and Responsibilities:

Project Construction:

• Reviewing of QCP’s, ITP’s, Method Statement & NDT procedures.

• Inspecting of materials based on MESC code, purchase order, traceability, and physical condition as per MTC/MAR/IRN.

• Assist for Training and Welder qualifications test.

• Witness and records running data during procedure qualification.

• Ensure the built it clean (BIC) awareness at site to avoid contamination in every phases of the fabrication for CRA materials.

• Assign for CRA fit-up inspection, including Clad thickness, hi-lo, root gap, bevel angle & verifying survey prior to release for welding.

• In charge for inspection of Jacket, platforms, sleepers, CRA & Exotic piping and tank fabrication.

• Perform daily surveillance for welding consumables storage, handling and checking the issuance/returned log.

• Perform surveillance check for material handling, preservation and issuance of materials to site construction team.

• Conduct daily weld audit to ensure the correct consumables and parameters are being followed as per approved WPS.

• Perform daily fit-up and weld visual inspection in accordance with latest drawing revisions and project requirements.

• Fit-up verification of platforms & sleepers for orientation and dimensional check as per approved IFC drawing prior to start the welding.

• Monitoring calibration status of welding machines, inspection tools and Portable Quivers.

• Ensure all welders are qualified for tacking & welding as per approved welder matrix.

• Witness pressure test for all related piping activities.

• Perform dimensional check from cutting up to rolling of plates, and ensure that peaking and banding of the tanks are within tolerance as per approved drawings before and after the welds.

• Identify and recommend corrective measures as per standards and procedures on problem encountered at site.

• Accountable for all NDT requirements of tanks such as PT/MT/RT and vacuum box test.

• Review of NDT documents, Heat treatment charts, MT, PT and perform Radiographic Film Interpretation.

• Co-ordinate with the client during quality & flawless walk through.

• Raising Quality Observation or NCR for non-compliance activities at site.

• Preparing Weld and NDT Summary Reports.

• Support internal and external quality control audits and provide required reports.

• Assist for the Preparation of Final Documentation and Dossiers. Major Turnaround:

• Prepare Flange Protocol /Database for major turnaround of QSGTL-MTA1 & 2.

• Prepare ITP for pre-TA and discovery work during TA based on report provided by plant inspector and planner.

• Assigned on Vessel/Column for demister and trays installation, including welding works with approved WPS and dimensional check as per vendor drawings.

• Monitor piping activities such as hot/cold tapping, pre-bolt/final tightening, hydrostatic/pneumatic testing, line walk and re-instatement.

• Co-ordinate to all Area lead and raise the concerns with related to quality.

• In charge for pre and final alignment of rotating equipment (pumps/ motor) using laser machine.

• Accountable for installation/ inspection of valves, piping erection and welding activities.

• In charge for pre-and post inspection of vessel, column, tanks, compressors and exchangers during TA.

• Responsible for site verification of cleanliness as per Oxygen requirements using (White/ UV-Black Light) prior to fit-up or flange connection on GOX/ LOX and pumps area.

• Witnessing Cryogenic Test for Oxygen service line, Circulation test for the pumps, Hydrostatic / Pneumatic test and Pressure Leak test of the system.

Company: Sinopec International Petroleum Service Corporation Period: October 2010 to February 2013

Position: QA/QC Inspector

Project: 56" UWIP-4/5 Transfer Line Replacement.

16" Ras Tanura Pipeline.

SWCC, Yanbu-Madina Phase 3 Water Transmission

Client: Saudi Aramco

Duties and Responsibilities:

• Ensure that all related activities were implemented in accordance with the approved Project Quality Plans (PQP's), Quality Control Procedures (QCP's), Inspection & Test Plans (ITP's), IFC Drawings & other related International Standards.

• Prepare and Review of Test Packages for Pipeline and Plant Piping (Weld history, P&ID marked up & test limits, Weld mapping, NDT, Coating and Bolt Torque Reports).

• Prepare documents and raise (RFI) for Material Receiving, Valve Hydro testing, Valve Installation and Bolt Tightening. BENJAMIN B. REYES JR.

DESIGNATION: SR. QC INSPECTOR

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• Conduct visual inspection of fit-up, orientation, dimension and material specification prior to release for full welding.

• Check welding consumables and validates calibration certificates of welding equipment.

• Responsible for final visual inspection and endorse NDT of weld joints such as RT, PT, MT & UT.

• Responsible for documentation review such as welding history for test packages and daily welding report (DWR).

• Issuing Non-Conformance if material preservation and installations are not complying with the project requirements/ specification.

• Attend weekly construction meeting to discuss and solve items related to quality.

• Conduct line checking and prepare punch listing prior to release for testing.

• Verify calibration certificate of materials to be used for hydro/pneumatic test such as pressure/temperature gauges, pressure/temperature recorder, test manifold and relief valve.

• Witness Hydrostatic test of Pipeline/ Plant Piping and Pneumatic test for all instrument impulse line piping/ tubing.

• Witness internal cleaning of Pipeline and spools for Plant Piping after test.

• Verify and monitor all activities during re-instatement.

• Monitoring of all mechanical/ piping activities during shut down (Gasket & Flange Face verification prior to Bolt Tightening).

• Witness Tie-in activities of New Piping system connected to existing line.

• Secure and assist for submission of all necessary quality records for documents control.

• Assign for simulation and pre-commissioning of all instruments such as transmitters, flow control valves, shutdown valves, motor operated valves and sampling pumps.

• Conduct final punch listing and responsible for closing of the item prior to Mechanical Completion Certificate (MCC).

• Responsible for establishing and maintaining a safe and hazard free working environment. Company: Consolidated Contractors International Company Period: January 2008 to May 2010

Position : QC Inspector / Engineer

Project: Qatar Gas (QGX II Project) LNG Process Train 5 Qatar Gas (QCS 3&4 Project) LNG Process Train 6

Client: Qatar Gas

Duties and Responsibilities:

• Oversee the installation of spools, instruments and supports to ensure the target as per project scheduled.

• Coordinates all work activities to other discipline for efficient work scheduling.

• Handled Tie- In of Train 4 and Train 5 of Qatar Gas II Project.

• Expedite and Handle requisition of materials such as valve, pipe & fittings to be delivered at site and maintain good preservations.

• Review, evaluate and resolve the field design change (FDC) as per data latest revision.

• Responsible for Technical Query of some discrepancy encountered at site.

• Coordinates with the mechanical groups for flange parallelism of pipe connected to static and rotating equipment.

• Conduct line checking and prepare punch list as per isometric latest revision and P&ID prior for hydrostatic/pneumatic test.

• Ensure that field changes are incorporated and red line marked up provided prior to pressure test.

• Verifying the plumbness, levelness, squareness of the line and ensure the slope if required.

• Checking flange connection requirements either manual torque or tensioning.

• Ensure that all piping activities comply with the approved drawings, codes, standards and project specifications.

• Verify the flow direction, high-pressure side, and preferred pressure end (PPE) for all types of valves using P & ID diagram.

• Raise RFI for final alignment of PRV’s and rotating equipments.

• Review test packages and ensure that all NDT requirements, internal cleanliness, and bolt torque reports were completed prior to test.

• Witness and verifying of leaks during Hydrostatic/pneumatic testing.

• Involve in Join Walk Down with the client for line checking and punch clearing.

• Assigned in Pre-Mechanical Commissioning such as degreasing, chemical, water & nitrogen flushing, pigging, steam and air blowing.

• Assigned for Re-Instatement of the lines after PMC activities.

• Coordinates with client regarding System Punch List & Discipline Punch List.

• Implement Health, Safety and Environment Procedures. Company: Future Horizons Company

Period: July 2006 to October 2007

Position: QC Inspector / Engineer

Project: Potable and Sewerage Treatment Plant

Client: Saudi Aramco

Duties and Responsibilities:

• Supervise spools and pipe supports fabrications.

• Responsible for Fit-Up and welding inspection in accordance with approved WPS.

• Ensure the Material Specification and Service Class were implemented in accordance with Project Specification.

• Monitor and review the activities of fabrication including welder's qualification.

• Identifying the parts to be pre-fabricated at the workshop and the welding jobs to be performed upon assembly.

• Verify flange connection requirements either manual torque or tensioning.

• Monitoring for final alignment of pumps and motor.

• Check the levelness and squareness of the line and verify the slope if required.

• Conduct line checking and prepare punch listing prior for testing.

• Witness Hydro testing and Pneumatic testing.

BENJAMIN B. REYES JR.

DESIGNATION: SR. QC INSPECTOR

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Company: Chemitreat Phils Inc.

Period: November 2004 to June 2006

Position: Mechanical Site Engineer

Project: Potable Water Treatment Plant

Duties and Responsibilities:

• Prepare schedule of work for monitoring of equipment installations such as pumps, blowers, control valves and other instruments.

• Provide drawings with specific details of equipment, support, piping and foundation for fabrication and installation purposes.

• Responsible for Technical Query encountered at site.

• Oversee execution of works and ensure that applicable safety standards implemented.

• Conduct line checking and prepare punch list to avoid error that may occur during start up.

• Witness Hydro testing and monitor re-instatement of the line after test. Company: Muslat Hamad Al-Otaibi Est.

Period: July 2003 to July 2004

Position: Instrumentation Technician

Project: Uthmania & Abqaiq Gas Plant Project

Client: Saudi Aramco

Duties and Responsibilities:

• Fabricate and Lay-out temporary support for the existing equipment during shut down.

• Full Supervision of all Piping activities, equipment and instruments installation.

• Handle fabrication of spools and pipe supports.

• Assign for site inspection and expedite all materials to be delivered on time.

• Conduct line checking and prepare punch list to avoid error that may occur in the process.

• Check the plumbness, levelness and squareness of the line and verify the slope if required.

• Ensure that all site activities were carried out in compliance with the standards. SEMINAR AND TRAININGS:

MAARK Scientific General Trading LLC

Thermo Scientific Niton XRF Spectrum Analyzer

Future Pipe Industries (FPI)

GRVE/ GRE/ GRP Laminations

QSGTL-MTA1 & 2

O2 Awareness Training- Level 1

O2 Knowledge Training- Level 2

Flange Management Training

Qatar Gas II

Onshore & Common LNG Project

Incident and Injury Free, Supervisor and Coaching Skills Session Confined Space Entry

Chiyoda Technip Joint Venture (CTJV)

Permit to Work Receiver - ID No.: 0829

Pre-Mechanical Completion (PMC) - ID No. 68344

Consolidated Contractors International Company

Job Safety Task Instruction (J.S.T.I.) – Badge No.: 68344 Hydrogen Sulfide (H2S) Safety Training

Fire Prevention Training

Material Handling and Preservation of Materials



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