MARK A. USSIA

**** ** ** *******, **** Raton, Florida Ph:412-***-**** ad343r@r.postjobfree.com

MECHANICAL/MANUFACTURING ENGINEER/PROCESS ENGINEER

PROFESSIONAL EXPERIENCE

Sonnys Car Wash Factory – Tamarac, Florida May 2019 – Feb 2024

Sr. Manufacturing Engineer

Responsibilities –Design, create, Modify, Inspect and approve 2D and 3D models and drawings for diverse and complex projects( Fixtures, Product, Mechanical, Facilities and Continuous Improvement). Resolve and proved solutions and manufacturing methods and assembly aides to meet efficiency and product quality specifications. Confer and provide engineering/technical support to other professional and factory labor personal. Acquire necessary components to complete projects in a timely manner.

Supply Chain: Purchase items( KAN BAN, consumables, spot purchase, repair items) for all Manufacturing areas: CNC machines, Welding, Assembly and Facilities.

Software – SAP, AutoCAD 2D/3D Inventor, Vault, Microsoft products, Scanning products, MasterCAM for CNC machinery.

CEPC LLC– Robinson Township, PA Nov. 2018 – May 2019

Design and Manufacturing Engineer – Temp.

Responsibilities –Design, create, Modify, Inspect and approve 2D and 3D models and drawings for diverse and complex projects. Resolve and proved solutions and manufacturing methods and assembly aides to meet efficiency and product quality specifications. Confer and provide engineering/technical support to other professional and factory labor personal. Acquire necessary components to complete projects in a timely manner.

Software – AutoCAD 2D/3D Inventor, Microsoft products, Scanning products, MasterCAM for CNC machinery.

Modern Glass - Aliquippa, Pa May 2017-June 2018

Automation\Manufacturing Engineer\Manager

Responsibilities- Manage the paint spray department, schedule jobs, manage personal, resolve manufacturing issues, maintenance of spray equipment, Managing the Inventory of paint supplies and ordering, Order items for work orders, Testing of paints. Program (Allen Bradley Panelview) auto-spray booth, Troubleshoot and Maintain PLC automated systems with various HMIs, quality control, process spec samples, manufacture or repair paint spray operation tooling. Attend weekly production meetings. Help anywhere I was needed.

Automation Projects- For the Automatic\Manual Spray Booths: Complete automated Load\unload system for the automatic spray booths, Programmable Robotic Spray system for the spray-side of the booth and a multiple paint color quick change system.

Machines-Automatic and manual spray booths, Automated production machinery, Lher

PolyConcepts North America \ Leeds – New Kensington, PA Oct. 2016 – Feb. 2017

Manufacturing Engineer - Contract

Responsibilities – Analyze product path “Order Entry to Shipping”, Process Mapping. Resolve Manufacturing issues. Apply continuous improvement techniques in assigned areas. Track process metrics. Attend team and assigned area meetings. Communicate with all personal. Design \ modify machines and\or tooling to improve process efficiency. Assist other engineers, maintenance, production, supervisory and logistic personal. Assess Quality of product. Procure items, tooling and machinery to improve the process flow, manufacturing and the efforts of all employees. Report to senior positions on process status and project results.

Experience: Automated and manual machinery, chemicals associated with the screen-printing industry, PLC\HMI Controlled machines, Fixturing.

Software – AutoCAD, SytLine, Microsoft products, Scanning products.

DORMONT MANUFACTURING/WATTS WATER – Export, PA APR 2014 – July 2016

Design and Manufacturing Engineer

Responsibilities – Design and/modify process systems, tooling and machinery. Participate in Team and individual oriented Continuous Improvement projects. Support other engineers and facility personal. Project manager on high investment equipment. Participate in all safety initiatives. Train personal on new processes and operations of machinery and equipment. Purchase equipment, tooling and services. Direct maintenance personal in resolving daily equipment “Breakdown” issues.

Experience: Automated and manual machinery, Robots, Controllers, Troubleshoot

\ repair PLC automated systems with various HMIs and complex Ladder Logic. Design, Acquire and Mfg. Fixturing.

Software – SolidWorks 2016, AutoCAD, SytLine, Microsoft products.

DUCTMATE INDUSTRIES INC. – Monongahela, PA APR 2013 – Feb 2014

Design and Manufacturing Engineer

Responsibilities – Design/modify products and tooling. Participate in Team and individual oriented Continuous Improvement projects. Support other engineers and facility personal. Project manager on a high investment cutting technologies project. Instituted a fully CNC\Automated Fiber laser cutting system.

Software – AutoCAD Inventor, MAPIC, Microsoft products.

SENSUS METERING SYSTEMS – Uniontown, PA 2012 - APR 2013

Sr. Manufacturing Engineer

Responsibilities – Design/Modify Tooling and Fixturing, Design/Modify Test Systems, Acquire and justify capital projects and funding, Acquire Material, Troubleshoot assembly line issues, Develop “What If” Models”, Follow projects to completion, contact vendors, suppliers, customers. Continuous Improvement Initiatives’, Support all Manufacturing Departments, Managers, Supervisors, Engineers and Employees, Process/ assembly line Research, Automation Improvements, Troubleshoot CNC equipment.

Software – Pro-E, Alibre, AutoCAD, Microsoft products, BPCS

CURTISS WRIGHT FLOW CONTROL – EMD, Cheswick, PA 2008 - 2012

Mechanical/Manufacturing Engineer/Process Engineer

Positions – CNC Programmer various VTLs, MFG BOM Maintainer All Products, Tooling Engineer. And Manufacturing Support, Supervisor Coverage.

Manufacturing - Design, Modify, Purchase Tooling and Materials. Program CNC equipment. Manufacturing Process development/ analysis/Improvement, Root Cause Analysis, Value Stream Mapping, Process Flow Charts, A3s, Manufacturing BOM creation and maintenance, Tooling Maintenance Program, Continuous Improvement Projects, Manufacturing Support for Supervisors/Managers/Operators/Engineers, Address all Safety concerns, Facility Audit Teams, Machinery/Tooling/Process Research.

Software- Solidedge, AutoCAD, Oracle, MS Office, MaterCAM 10, Parlec Tool Presetting.

Training – Lean Mfg – Green Belt, 6S, Business Policies, OSHA, CPR/AED/First AID, Safety

MARONDA HOMES, INC., RIDC West, Moon Township PA 2006 - 2008

Mechanical/Manufacturing Engineer

Design Products - Using various CAD/CAM packages

CNC Programming - Two weeks BHC 750 machining center

Manufacturing - Design, Modify, Troubleshoot all automated and manual manufacturing processes

PENN UNITED TECHNOLOGY, INC., Saxonburg, PA 2003 - 2006

Process Engineer/CNC Programmer/Heat Treat Tech

Pre-manufacturing Engineering - Solid Models (SolidWorks, MasterCAM), Drawings (CadKey, Autocad),

Inspection Reports, Certifications, Acquire Material.

CNC Machining Center Department – Program (MasterCam), Setup, and Operate CNC machinery, i.e. Machining Center, Jig Grinder, Wire EDM. Oversee and operate heat treat department.

WESTINGHOUSE ELECTRO-MECHANICAL, Government Services, LLC, Cheswick PA 2001 - 2002

Mechanical Engineer (Co-op)

Manufacturing Department - Process M.E. during two rotations at EMD, Analyze manufacturing processes, Review CNC programs, Solve process problems, Create machining operation guides, Create Tooling reference guides, Assist in implementation of wire EDM - ECD/ECM - Waterjet processes, Draw AutoCAD reference drawings, Design fixtures and Tooling, Analyze product Drawings and Operation Sketches, Participated in the 5S program, Use various Computer Apps. - AutoCAD, Coral Draw, MasterCam, Oracle, MS Office & The Internet, Aid engineers in other departments with various design, process and informational projects.

CUTLER-HAMMER, QUALITY and TECHNOLOGY CENTER, RIDC West Nov. 2000 - June 2001

Mechanical Engineer (Co-op)

Product and Manufacturing - Design, Testing, Data Analysis, Assembly of Products, Product Modification and/or Machining, Contacted Venders, Participated in Weekly Design Teem meetings, Participated in the 6Sigma program.

MARK A. USSIA PAGE 2

MAGIC PRECISION TOOLING, INC., East McKeesport, PA 1994 - 1999

Design/Manufacturing Engineer

Engineering of products for the powdered metal and ceramic compaction industry, using and maintaining updates for 3D-modeling(Unigraphics),SmartCam/Camax, AutoCad version 12, various CNC programming software. Interacted daily with other engineers, machinists, customers & suppliers and Internet resources. Had administrative software, hardware and problem-solving responsibilities over the company computer network i.e. WINDOWS 98, WINDOWS NT VER4, DOS, UNIX. Process experience: AutoClave(HIP), Sintering, Extrusions, Gas Atomization of Composite Materials.

KRAVITCH MACHINE COMPANY, Pittsburgh, PA 1979 - 1993

Machinist/Machine Operator

Involved in manufacturing of various products including high pressure pneumatic parts and systems, Electric motors, Valves, Pumps, Castings, Specialty Tooling; used conventional metalworking and grinding machinery, numerically controlled lathes that utilized PC link-ups for part program storage, read shop drawings and drafting board work. Redesigned products to improve fit and quality to reduce production costs. Interacted with clients and suppliers such as; PTL, Rockwell International (BTR), Pennsylvania American Water and Columbia Gas.

DESIGN and MANUFACTURING EXPERIENCE

Total Manufacturing Experience: 35 yrs

Product Design Engineering: 20 yrs

3d-Model:

Solidwork - 10yrs

Unigraphics - 4yrs

ProEngineer - 5 yrs

Inventor - 1 yr

2d-Drafting:

AutoCAD - 15 yrs

CadKey - 3 yrs

Microstation - 2 yrs

CNC Programming:

MasterCAM - 8 yrs

CamX/SmartCam - 3 yrs

Numeridex - 3 yrs

Machinist: 16 yrs

Computer Skills:

Internet Resources, SolidWorks, SolidEdge, Unigraphics, ProEngineer, MasterCam, ProMechanica, SmartCam, AutoCad, CadKey, CodeWright, LabView, Oracle, Windows XP, Windows NT, Unix, Word, Excel, Fortran, Pascal, C++, Quick Basic, MathCad, Mathmatica, Novell, Kermit, Vericut, Exceed, Nicam, Norton Utilities.

EDUCATION

Bachelor of Science, Mechanical Engineering, University of Pittsburgh, Pittsburgh, PA

Associates Degree, Physics, Community College of Allegheny County, Pittsburgh, PA

Machine Shop Technology and Tool (Degree), Parkway West Area Technical, Pittsburgh, PA

Certificates, 3D-Modeling and Drafting (Unigraphics), Kennametal, Latrobe, PA

Lean Manufacturing – Green Belt, Catalyst Connection, Pittsburgh, PA

Safety – CPR/AED/FIRST AID – Infant to Adult

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