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Lean Manufacturing Engineer

Location:
Fyffe, AL
Salary:
21
Posted:
January 17, 2024

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Resume:

EDUCATION

B.S. in Manufacturing Engineering, **10 – 2015.

Universidad Aeronautica de Queretaro, UNAQ.

Relevant Coursework: Process Statistical Analysis, Root Cause Analysis, Lean Manufacturing, Ergonomics and specialty in Integrated Systems of Quality and Advanced Manufacturing.

Lean Manufacturing Course, Level 2 - 2022.

Relevant Coursework: Root Cause Analysis, Statistical Analysis with Minitab, Statistical Process Control

SAE AS9100 Rev. D Internal Auditor and interpretation, 2022.

PROFESSIONAL EXPERIENCE

Manufacturing Engineer Intern – Aernnova Aerospace S.A. 9/2015 - 5/2016

Improves current processes and conducts investigations to reduce inefficiencies.

Support the engineering department on projects and help keep those projects on Schedule.

Create or improve work instructions documentation.

Support Production in reducing / eliminating equipment and tooling downtime or scrap.

Manufacturing Technician – Albany Engineering Composites 8/2016 - 2/2019

Produce quality product per work instructions.

Accurately and efficiently set up equipment to produce quality product.

Perform inspection of product during the production process as required.

Assist in developing improvement methods and practices to increase quality and productivity.

Accurately complete documentation associated with production process.

Perform timely and accurate transactions of workflow in ERP system.

Assist in performing required process capability studies, equipment installation qualifications, and process validation.

Assist in the investigation and implementation of corrective actions on product and process failures as required.

Comply with all company policies and procedures including safety regulations, personal protective equipment requirements, Standard Operating Procedures, Work Instructions and Good Manufacturing Procedures.

Responsible for upkeep of manufacturing areas and provide a clean and safe work environment.

Review all manufacturing documentation, assembly, inspection, test, packaging procedures and provide feedback.

Ensures operational goals are met in the areas of Safety, Quality, Delivery, and Cost (SQDC).

Manufacturing Supervisor – Albany Engineering Composites 2/2019 - 2/2022

An average of 40 team members reporting to me.

Participate in inventory cycle counts, variance investigation and reconciliation.

Ensure operational objectives in Safety, Quality, Delivery and Cost (SQDC) are met.

Ensure the necessary raw materials and general supplies are present at each workstation and excess materials are properly stored.

Generation of production reports through SAP.

Develop strategies and budgets to achieve operational goals within the work cell in the areas of Safety, Quality Delivery and Cost (SQDC).

Value Stream Leader – Albany Engineered Composites 2/2022 - 6/2023

9 Supervisors reporting to me.

Development, implementation and update of process documentation (FMEA, VSM, work instructions, quality inspection sheets, etc.).

Problem solving through 8D's methodology, RPS and A2.

Implementation of Continuous Improvement in the Production area.

Generation of production reports through SAP.

Develop strategies and budgets to achieve operational goals within the work cell in the areas of Safety, Quality Delivery and Cost (SQDC).

Implement and promote lean manufacturing practices within the work cell. Drive continuous improvements in SQDC areas.

Utilize labor, equipment and material resources to achieve manufacturing cell productivity goals.

Coordinate and monitor new and/or current employee training with Operations Manager/Training Coordinator to meet business requirements.

Troubleshoot and Problem solving through 8D's methodology.

Identify opportunities and lead Six Sigma based projects to improve productivity, reduce costs, improve quality and on time delivery to meet production needs.

Continuous Improvement System Implementation: Lessons Learned, Value Stream Mapping, database creation for statistical analysis.

Participation in kaizen events:

TPM: Preventive Maintenance board with daily, weekly, monthly and yearly activities for Machine Operator & Maintenance Technician.

Auto tool stripping.

WIP reduction to achieving lean manufacturing process, leading to smoother workflow and overall improved performance of production areas.

Manufacturing Engineer – GFA Logistics 06/2023 – Current

Keep up to date with technical development, especially those which can improve the processes in the production line.

Solve practical problems in the production line by applying engineering principles from basic or applied research.

Participate in either pre-assembly or pre-qualify inspections to ensure quality products to our customers.

Support the development, implementation, maintenance and ongoing improvement of the module equipment.

Manage sources and maintain schedule requirements to meet required supply and distribution schedules.

Develop efficient ways to utilize machines, materials and processes for maximum capacity and productivity improvements.

SKILLS

- Languages: English, Spanish.

-Values: Team work, project management &communication, creativity, problem solving, leadership, perseverance.

- Software: AutoCAD, Unigraphics NX, CATIA, Power BI, Vann. Microsoft: Excel, Power Point, Word.

- Hardware: Looms, RTM tools, HP Radius, CNC Machine and milling machine

- Methodologies: Quality Assurance, Efficiency, Statistical Process Control, Six sigma, Kaizen (Continuous Improvement), Kanban, Line Balancing, Bottleneck Analysis, Poka Yoke, Flow Process Chart, Layered Process Audits (LPA), Man and Machine Process Chart, Histogram, Kanban, Value Stream Mapping, FIFO & LIFO Method, 8D’s (Root Cause Analysis), Correlation Analysis, PPAP, APQP, Database creation, KPI’s, supplier development, Capacity Calculation, Root cause analysis.



Contact this candidate