Quality Engineer Plant

Name: WILLIAM MCINTYRE

EMAIL: aczc24@r.postjobfree.com

Location: HUTSONVILLE, IL. 62433

PHONE: 618-***-****

RESUME

STRENGTHS

Proven manufacturing experience with proven capability and understanding of multiple manufacturing process systems. (business metrics, warranty claims, control charts and maintenance functions and records), identifying root cause of failure, implementing corrective actions from design concept to manufacturing & production, applying design for robustness and serviceability, working with and directing anyone from our customers and or suppliers to working directly with factory maintenance and service personnel and front line assembly associates to resolve maintenance, delivery, safety and quality issues, always setting preventative actions in place and working in a team environment which resulted in cost savings improved product performance and waste elimination and overall equipment up-time.

I have over 24 years of manufacturing experience working with various business metrics models and operating structures. Such as TPS and TPM. Strong Communication and Presentation Skills. Able to successfully communicate with all levels of the organization, suppliers and customers. Single point of contact.

Within these years I have maintained production, quality and management positions, as well as various engineering, maintenance and tool shop responsibilities.

in addition I was team leader in maintaining plant operating systems and audts. Auditors, Smithers REGISTRARS an official certification body recognized by the IATF for ISO/TS 16949:2009

Computer Proficiencies – MS Office 2010 (advanced Excel and PowerPoint); Programming with Basic; Mini Tab SAP; Windows XP/AS400; Statistical Software Hertlzler and CAD basic.

Professional Skills –Montgomery County Leadership Graduate, Red problem solver; 8DProblem Solving; Shaina Red Problem Solving; Design of Experiments (DOE); Taguchi Problem solving.

Solving Methods; Six-Sigma Greenbelt; PFMEA; DFMEA; Control Plans; FTA; SPC; PDCA; APQPProcess; Statistical Analysis, TPM (Paris Illinois Training Facility).

EDUCATION

ASBM (Business Management) University of Marion Indiana (Indiana Wesleyan)

Auto and Diesel mechanic, 1989 Graduate Crawfordsville Indiana.

Young Outstanding Jaycee Award – Mont. Chapter 323

EXPERIENCE

McIntyre’s Painting and Remodeling – Hustonville Illinois, Crawfordsville Indiana August 2015-Current.

Working smaller construction jobs – Drywall, Painting, Framing and Finishing. I’m working in the family’s Business until I find an Engineering and or Supervisory role that I desire in the best location for my family.

Raybestos Powertrain Company, Sullivan Indiana July 2014 – August 2015.

Managed and communicated team priorities and deliverables to Caterpillar, John Deere, amongst many Brake and Clutch Plate customers. Coordinated daily activities to support new and current products as well as maintain and report out on various Business Metrics (Maintenance Up-Time, Safety Incident Rate, Efficiencies, Sales and Delivery performance.

NORTH American Lighting – Paris IL. Jan 2013 – July 2014.

Quality Engineer: Support staff For Toyota, Nissan and Ford accounts (High Intensity Halogen and LED Headlights New Models). Responsibilities Include PPAP’s, DFMEA, FMEA’s, Control Plans,

Created Value Stream Maps and Standardized Work instructions. Developed, maintained and Responsible for Layered Process Audits, Incorporated, led APQP products Launch, 8D Corrective actions, Customer NCN / NCM portals while supplying direct support to customers such as Caterpillar, Ford, Chrysler, John Deere and Toyota on a daily basis.

Launch Engineer for new vehicle lamps at a leading automotive lighting company.

Strong customer interface and leadership applied. Pivot person within NAL’s structure.

Knowledge of thermoplastic molding, coatings, metalizing Heat Treat and assembly line processes.

Responsible for the team's success and control of the projects ease of assembly via standard work instructions.

Well versed and knowledgeable of Japanese manufacturing methods (Kanban Production System).Smithers REGISTRARS an official certification body recognized by the IATF for ISO/TS 16949:2009

Dana Holding PTG Group – Robinson IL. 2008 – 2013

Quality Engineer / Supplier Coordinator. Maintained and created some 10,000 dies for all customer required gaskets. Many gaskets configurations for the Heavy Duty Sector as well as the Big Three and Foreign and Domestic makes and models. We also laser cut complex configurations “Wood Backed Rule Designs” for cutting various gasket and friction materials.

Supplier quality engineer responsible for procuring PPAP submissions from over 300 suppliers Dana Sealing Products.

Working on cross functional teams to improve quality of supplied parts and establish a set of criteria for all DANA suppliers to follow which improves the durability of their Heavy and Light duty OE sealing unit products.

Promoted to Maintenance and Tool Shop Manager in 2009. Directly involved with establishing and laying out a total plant restructure. A total of 14 maintenance men and 6 Die shop direct reports. I directly established safety training and educational classes, developed pm systems (TPM) and coordinated all external plant audits as well as scheduled in outside source to maintain machinery.

Doncasters / Meco Incorporated – Paris Illinois Lead Quality Engineer 2007 – 2008

In charge of new accounts, PPAP, DFMEA, FMEA, APQP coordination. Insured standardized work. Directly correlated with specific customer sizing requirement as well as weld criteria for engine, jet turbine and casting gear for aviation / jet aviation for the government.

Saint Gobain Corporation Jan 2006 – July 2007 (Terre Haute Indiana. Certain Teed Fiber Cement siding division. )

I was hired on as a Supervisor. Most of my time with Certain Teed was spent in Medford Oregon training on how to produce fiber cement siding. Unfortunately, during this time the economy collapsed and knows one in the Midwest was buying into the new technology. The company plant closed directly after it started. Saingobain decided to sell the structure, located in Terre Hautes Business Park.

Raybestos Products Company, Crawfordsville Indiana May 1989 – August 2006

Positions held during my tenure and Raybestos Products.

Blank Press and Set up Operator

Stamped over 200k clutch and brake pads weekly. Familiar with Minster and Komatsu high speed stamping and forming presses. Utilized Tandem, Progressive and single out dies, utilizing SMED methodology.

Dynamometer Technician

Tested coefficient of friction and reviewed inertia cycle stop applications, using automatic and diesel dynamometers. Quarterly validations for current product as well as newly established friction materials.

Steel Plant Supervisor

Plant supervisor for 90 direct reports. In charge of steel stamping, furnace flattening, and gear shape operations.

Steel Plant Lead Supervisor

Plant supervisor for 150 indirect reports and 4 plant supervisors as direct contacts for 3 shifts of operation.

Plant and Assembly Plant Superintendent

Steel Plant, Friction Plant manager for three shifts of operation. Ford, Caterpillar, Chrysler biggest customers. 20 direct reports (Engineering, Maintenance, Schedulers) and 300 plant operators amongst each division.

Quality Engineer Heavy Duty Manufacturing

Quality Manager (Started up a new steel plant in Sullivan Indiana. Creating a Non-Union environment.)

Amongst request I will provide references. This is to preserve their privacy.

Respectfully,

William McIntyre

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