Sai Ram Rao Sandhineni

Ph. no: - 313-***-****; Mail id:-acwbos@r.postjobfree.com

https://www.linkedin.com/in/sai-ram-rao-sandhineni-29346150

Actively seeking opportunities in Industrial and Quality engineering. Proficient expertise engineer with solid manufacturing, Quality and assembly process skills, Six Sigma certified with experience on Error reduction and statistical control tools. Graduate-level education with concentration in Industrial and Mechanical Engineering.

Summary:

Forward-thinking Industrial Engineer with hands on experience performing quality engineering system design, Six sigma and Product development.

Experience on Six sigma with DOE and DFSS techniques.

Certified Six Sigma green belt holder.

Hands on experience on PPAP, DFMEA and control charts.

Academic project experience in APQP technique use in Production systems and Product development.

Ability to design in CAD and use Production tools like JIT, MRP, BOM.

Good grip on Product development tools like DFA, HOQ, QFD.

Subjective use of Supply chain management and statistical process control(SPC).

Strong Knowledge in usage of TRIZ principles, DFMA, Cost and Risk estimation and DFE.

Good experience on Supply Chain Management.

Good analytical and problem solving skills.

Experience:

Project Intern (Manufacturing and Quality) at Hindustan Aeronautics Limited

Assisted in PPAP process using control plans and capability indices.

Design and production planning of Radio altimeter.

Quality inspection of the product.

Assembly line and on floor inspection of product.

Provide Quality information to engineering teams and suppliers.

Technical skills

Minitab, DFSS, MRP, Six Sigma green belt, DFMEA, PPAP, APQP AUTOCAD, CFD, Gauge R&R, Statistical process control(SPC), MS office, JIT, 8-D/5-Why, ANSYS, Project Management, Operations Research, QFD, TRIZ, Control Charts, Applied Probability and Statistics, Engineering Management, BOM, Tolerance design.

Academic Project Experience

Six Sigma

Six sigma Project using structured project guide with measurement analysis with all DIMAC techniques and Statistical process control(SPC) on reducing the defects in fine grinding process and Determined optimal process parameter specifications through developing a fish bone diagram using different process parameters. and got results of reduction from 26% to 1.16%, used control charts process capability indices (cpk) and pareto charts.

Quality Engineering

Project on Quality Engineering on breakdown of a product for the part quality improvement and design based on Six Sigma using PPAP strategies for achieving sigma capability with using the strategies of QFD with House of Quality assessment and TRIZ techniques using Acclaro DFSS software.

Project on Quality Engineering Experimental design problems for avoiding loss functions and assessing signal to noise ratio using Taguchi method, tolerance design analysis and pareto principles.

Integrated Product Development

Product development project on integration of a portable printer inside the laptop for ultra-cross functional capability of new product and after all the analysis and designs got the final conceptual design of the product using voice of customer, DFE, DFMA, HOQ and DSM techniques.

Project on Product development with design for environment techniques from customer survey to initial preliminary design to attaining the recycling product engineering and eco-friendly product engineering based on Product life-cycle management.

Production systems

Project on Production Systems On MRP Decision support system to maximize the cumulative profit of the manufacturing company with given constraints of orders using Forecasting, Material Production Scheduling, Material Requirement Planning, Capacity Requirement Planning and BOM.

Used APQP techniques in product development and production systems projects for advancement of the quality of product with Product quality planning and Failure mode effect analysis.

Supply Chain Management

Supply chain management review on ensuring project quality performance using SCOR (supply chain operations reference) model which deals how the company should deal with business facing type or the customer facing type for maximizing profits on supply chain.

Deterministic Optimization

Project on Transportation problem on reduction of the logistics problem and Reduced overall costs and optimized distribution of center locations through development of a model for facility location and Solved facility location issues through determining the demand percentage for specified regions and calculating the transportation costs and distances to optimize the number of distribution centers using Deterministic optimization techniques.

Applied Statistics

Project on Applied statistics for the prediction of the next time stats using the historical values using regression analysis of prediction using Minitab software.

Digital Automation

Project on how to automate traffic signals completely that can reduce the wait time at red signal on particular side of road and automatic recognition of Emergency and Public Transportation Vehicles at traffic signals by loop detector sensor using Sensors and I/O mapping of PLC systems of Digital automation.

CFD and AutoCAD

Mini project in computational fluid dynamics (flow analysis) for the Apache AH 64 helicopter rotor blades using ICEM CFD and AutoCAD designing software.

Completed project on Micro aerial aircraft Helicopter with Aerial surveillance capability in which design of the vehicle is done as desired and manufacturing the parts, assembly of vehicle is done with combustion engine and flown.

Education

MS in Industrial Engineering from Wayne state university.

Relevant courses: Six sigma, Quality engineering, Applied Statistics, Product development, Digital automation, Production systems, Deterministic Optimization, Supply chain management.

B. Tech in Aeronautical Engineering from JNTU.

Relevant courses: Production technology, Aerodynamics, CFD, AutoCAD, Engineering Design drawing, Operations research

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