OSVALDO RODRIGUEZ

El Paso, TX • 915-***-**** •acvx9x@r.postjobfree.com

Engineer

Quality Assurance/Product Design/Manufacturing

A top-performing Six Sigma Green Belt engineer offering vast experience in quality engineering, lean manufacturing, and product/process design. Proactively addresses problems and improves product quality by developing effective quality controls and enhancements. Solid background in permanent joints, such as welding, solder, brazing, etc. Proficient in parts assembly of electromechanical switches, PCB assemblies, and in metallurgical, environmental and corrosion laboratory equipment. Fluent in English and Spanish.

“Osvaldo is easy to work with and can be relied upon to get the job done.”

-Senior Staff Engineer, Johnson Controls

Areas of Expertise

Project Management

Quality Assurance (QA)

Strategic Planning/Analysis

New Product Introductions

ISO 9001:2008 Internal Audits

Metrology

Metals/Production Materials

Engineering Change Procedures

Workplace Safety

ISO/TS16949

Time Management

Sample Preparation

Metallurgical Analysis

Leak Detection

Key Skills Assessment

Manufacturing Quality Assurance –Excellent knowledge of manufacturing materials and laboratory equipment; develops new product quality control plans and Failure Mode Effects Analysis (FMEA).

Technologies – Visio Technical, Auto Cad, Minitab, Pax-it Metallurgical Analysis software; SYMIX and SyteLine Materials Requirement Planning (MRP Software); Microsoft Office 2007 (Word, Excel, Power Point) and MS Project.

Team Leadership–Proven track record of guiding teams to achieve stated goals; lengthy tenure marked with roles of increasing leadership at Johnson Controls, world-leading diversified technology and industrial manufacturing company.

“Osvaldo is very well-focused engineer. He always seeks the highest return on investment with the least cost possible.”

-Business Consultant, Tendencia Positiva

Professional Experience

Autotec. Current

Douglas Autotech Corporation is a world class manufacturer of directional controls technology for the international vehicle industry. It serves several clients in the truck and automotive industries providing products such as: gated shifters and steering systems, columns, covers and key locks. Some of Its customers includes Nissan, Honda, Toyota, Ford, GMC, etc. just to name some of them.

Professional Experience (Continued)

Quality Engineer

Quality engineer liaison, main function is arrange visits on customer site to assist on the quality needs such as: defective parts analysis, new product launches, make or coordinate material sorting and being the link between both sites in order to improve the quality of our products and the communication. Customer areas includes Texas, Mississippi, different cities in Mexico and Brazil.

Federal Mogul Powertrain Nov 2015

Federal Mogul supplies various components, accessories, and systems to the manufacturers and servicers of vehicles and equipment worldwide like GMC, Ford, Chrysler, Toyota, etc. It operates in two segments, Powertrain and Motor parts.

Quality Engineer

Member of a SWAT Team (Standardized Work Audit Team), with main objective to improve performance and increase customer satisfaction with the Juarez plant products in order to achieve Best in Class Quality.

Evaluate strengths, weaknesses and opportunities in the Quality Management System in order to drive systemic improvements across the plant.

Develop or improve the current Structured Layered Process Audit, (LPA).

Revision and standardization of PFMEA’s and Control Plans for the areas of Molding, Stamping and Manual/Automatic Assembly.

Improve the visual factory across the plant.

Develop and Improve the Key Process Indicators.

Improve the 5’s across the plant.

Accomplishments:

622 out of 675 part numbers were integrated from Avila’s documents to Juárez documents such PFMEA, Control Plan, visual Aids and check list.

Dashboards were implemented across the areas and new integrated documents are being used at work stations.

Standardized work implemented across business units.

LPA (Layered Process Audit) was developed for audit processes.

Mack Technologies 2010 – 2015

Quality Engineer

Directs new product quality control plans (PPQP) and Failure Mode Effects Analysis (FMEA) for leading supplier of printed circuit board assembly, systems assembly, and electronics contract manufacturing services.

Leads New Product Introduction (NPI) related to PCB (printed circuit board) assemblies.

RMA (Return Material Authorization) coordinator and Internal Auditor for ISO 9001:2008.

Supervises 4 Quality Technicians in the incoming inspection area as Supplier Quality Engineer and 8 Quality Process Inspectors.

Coordinate and follow up the internal and external customer problems by the usage of different technics such as: 8D’s, 5 Whys, Cause and Effect /fishbone, Quality Circles, Etc.

Trained team members on new MRP Syteline system.

Professional Experience (Continued)

Johnson controls 1998 – 2009

Sr. Product Engineer (Focused in Product Design, Manufacturing and application Eng.)

Supervised engineering product changes related to electromechanical switches. Created bill of materials and costing for new HVAC and industrial refrigeration component models. Designed welding, soldering and brazing specifications in compliance with ASME Boiler and Pressure Vessel Code Section IX for European market. Led equipment purchase, lab technician training, design and test scheduling related to endurance, UL, CSA, ASTM, PED (Pressure Equipment Directives).

Proven knowledge of PED brazing procedure qualifications, performance, specifications, and processes, as well as filler metals, base metals, and qualification variables.

Key member of Continuous Improvement, Lean Manufacturing, Six Sigma and VA/VE (Value Analysis and Value Engineering teams.

Improved existing designs by identifying component, assembly, and performance problems and developing solutions. Implemented temporary deviation when processes or components did not meet specifications.

Ensured compliance with European RoHS (Reduction of Hazardous Materials)/REACH (Registration, Evaluation, Authorization and Restriction of Chemical Substances) by evaluating alternative materials for cost reduction, failure and microstructure analysis.

Reduced lead time on test results from 8 to 1 week by training in-house lab technicians, eliminating the need to send samples away to Corporate Labheadquarters.

Instrumental in creating new refrigeration pressure control that offers convertible automatic and manual switch action, giving company competitive advantage.

Increased pressure range of our pressure controls to meet new environmental friendly refrigeration gases, allowing company to meet new federal and industry standards.

Tactfully responded to customer complaints, doubts and questions about HVAC and refrigeration acting as applications engineer.

Auditor Leader of Internal Quality Audit Team for ISO-9000.

Supervised 5 laboratory technicians plus an Engineering Assistant.

“Osvaldo successfully worked with an outside supplier to develop a specialized piece of production assembly equipment. He also revamped pressure cycling equipment to significantly shorten the time to do life tests to help expedite the project.”

-Senior Staff Engineer, Johnson Controls

Career Note:Previous roles at Johnson Controls include two years as Product Engineering Assistant and three years as Quality Engineering Assistant.

Education & Training

Bachelor of Science, Industrial Engineering (Major in Systems)

Universidad Autonoma de Ciudad Juarez, Mexico

Business Administration Coursework

Centro de Estudios Tecnológicos, Industrial y de Servicios No. 24, Mexico

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