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Senior Engineer Cum 1st Class Boiler DCS OPERATOR

Location:
Pasadena, CA
Posted:
July 26, 2016

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Resume:

Rajiv Kumar Singh

Contact: +91-933*******, 933-***-****, 983-***-****

E-Mail: acvvhs@r.postjobfree.com / acvvhs@r.postjobfree.com / acvvhs@r.postjobfree.com

Operations & Maintenance

Proficient in running successful method-oriented operations and taking initiatives for business excellence through process improvement

Industry Preference: Independent & Captive Power Plant &All Type Industry Location Preference: North India / Bangalore / Bihar / Kolkata / Delhi / Jharkhand / UP / Etc. / Singapore / Indonesia / Kanada / Bangkok / Thailand / Japan / Etc.

Profile Summary

A Result-oriented professional offering nearly 18 years of a successful career with diverse roles distinguished by commended performance in:

Operations & Maintenance Erection & Commissioning Facilities Management

Safety Compliance Troubleshooting Vendor Management

Process Enhancement Corrective & Preventive Action Team Management

Proficient in managing boiler maintenance operations of machines and equipment with proven skills to reduce machinery downtime and bring efficiency in operations

Excellent in planning and effectuating preventive shutdown, breakdown and predictive maintenance schedules of equipment and components of power plants utilities to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability

Expertise in implementing maintenance & up-gradation schedules for various utilities & systems in power plants at the user’s level and conducting periodic checks to ensure performance of various equipment and facilities

Skilled in monitoring the machine performance to deliver the product of desired quality

proven track record of providing effective solutions during crisis situations at the sites; resourceful at strategizing techniques for maximum utilization of manpower / machinery

An enterprising leader with skills in leading personnel towards accomplishment of common goals

Organizational Experience

Since Jun’09 with Action Ispat & Power (P) Ltd., Jharsuguda (Odisha) as Engineer & 1st Class (DCS) Boiler Operator

Boiler Make: Thyssenkrupp Water Tube High Pressure Boiler, Type- CFBC (2X185), Working Pressure- 92Kg/ Cm2, Temp- 5250C 50C

Boiler Make: CVL (Cethar Vessels Ltd.) Water Tube High Pressure Boiler, Type- AFBC & WHRB, Boiler Capacity- 80 TPH & 76 TPH, Working Pressure- 65Kg/, Temp- 4800C 100C, Fuel- 100% Coal & Fully computerized DCS Panel Boiler

Turbine Make: BHEL (2X43 MW), Working Pressure- 89Kg/ Cm2, Temp- 5100C 50C

Turbine Make: SIEMENS (1X12 MW & 1X25 MW), Working Pressure- 65Kg/Cm2, Temp- 4800C 100C & fully computerized DCS Panel

Dec’07-Jun’09 with Comarhati Power Ltd. Burdwan (WB) as Shift In-Charge & 1st Class Boiler (D.C.S.) Operator

Boiler Make: CBL (Cheema Boilers Ltd.) Water Tube High Pressure Boiler, Type- AFBC (Atmospheric Fluidised Bed Combustion), Boiler Capacity- 28 TPH, Working Pressure- 66 Kg/Cm2, Temp- 4900C 050C, Fuel Coal & Husk

Mar’06-Nov’07 with Hemraj Oil Pvt. Ltd., (Solvent Plant, Refinery Unit & Power Plant), Burdwan, WB as 2nd Class & 1st Class Boiler Operator

Boiler Make: CBL (Cheema Boilers Ltd.) Water Tube High Pressure Boiler, Type- FBC, Boiler Capacity- 18 TPH, Working Pressure- 45 Kg/Cm2, Temp- 4400C 050C, Fuel Coal & Husk (Under Bed & Upper Bed) Both

Key Result Areas: (Across the Tenure)

Managing operations & maintenance of boilers, turbines, softener plant & DM plant with a team of 20-30 members

Controlling various parameters of boiler within specified limit through DCS

Maintaining heating systems in large buildings in the boiler, engine, and mechanical rooms

Conducting preventive / proactive maintenance activities

Deploying suitable methodologies to analyse processes, recommending modifications to minimize escalations & defects, realize operational efficiencies, control variability, costs and reduce cycle-time

Implementing maintenance schedules and conducting periodic checks for ensuring performance and maintaining requisite documents for the same

Identifying areas of bottlenecks / breakdowns and taking corrective action through application of troubleshooting tools like root cause analysis

Coordinating with technical personnel in day-to-day tasks for accomplishing greater operational efficiency

Highlights:

Reduced downtime by 20% through measures such as regular preventing, boiler design parameters maintain

Successfully executed plant expansion / modification / upgradation projects such as steam line, furnace, coal Hooper, etc, modify

Escalated Overall Operating Efficiency (OEE) by 30% through measures such as coal, bed material,hot air line & efficiency increased

Recognised for increasing in-plant capability by 10% through effective maintenance; was appreciated for the same

Previous Experience

Dec’04-Mar’06 with Balaji Paper & News Print (P) Ltd., Paschim Medinipur, WB as 2nd Class Boiler Operator

Boiler Make: I.J.T. (ISCEC Jhon Thomson) Water Tube High Pressure Boiler, Type- FBC, Boiler Capacity- 18 TPH, Working Pressure- 42 Kg/Cm2, Temp- 4400C 150C, Fuel- 100% Coal

Client: Ganjesh Jute Mill Ltd., Hoogly (W.B) as a 2nd Class Boiler Operator

Boiler Make: Thermax Ltd. High Pressure Boiler, Type- FBC & Web Cock will Cock, Boiler Capacity- 18 TPH & 20 TPH, Working Pressure- 65 Kg/Cm2, Temp- 4400C 150C, Fuel- 100% Coal

Nov’00-Dec’04 with MP Glychem Industries Ltd., (Haldia Unit), Haldia as 2nd Class Boiler Operator

Boiler Make: Thermax Ltd. Water Tube High Pressure Boiler, Type- AFBC, Boiler Capacity -25 TPH & 16 TPH, Working Pressure- 60 Kg/Cm2, Temp- 4800C 100C, Fuel- 100% Coal

May’95-Oct’97 with Reliance Spinning Ltd., At-VDC-Khanar-4, Dist-Sunsari Nepal as Boiler Fireman & 2nd Class Boiler Attendant (Operator)

Boiler Make: Thermax Ltd., Water Tube & Fire Tube, Type- FBC Boiler, Boiler Capacity- 8 TPH, Working Pressure-17.5 Kg/Cm2, Fuel- 100% Husk

Client: Reliable Yarn Industries Ltd., At-VDC-Duhabi-4, Dist-Sunsari Nepal

Boiler Make: Thermax Ltd. Fire Tube, Type- Multimax Boiler, Boiler Capacity- 3TPH, Working Pressure- 12.5 Kg/Cm2, Fuel- 100% Husk

Certifications

Received certification on:

o1st Class Boiler Operator with certificate from Govt. of West Bengal in 2007

o2nd Class Boiler Operator with certificate from Govt. of West Bengal in 2000

I.T.I. (Diesel Mechanic) from Muzaffarpur, Bihar in 1999 with 73.29%

License No.: 1st Class 20968 & 2nd Class 19857

Academic Details

Diploma (Mechanical Engineering) from Emperial Institute of Management Science & Research, Delhi in 2012 with A Grade

12th from BSEB, Patna in 2009 with 70.80%

10th from B.S.E.B, Patna in 1994 with 62.44%

Personal Details

Date of Birth: 10th June 1978

Languages Known: English, Hindi, Bhojpuri and Bengali

Permanent Address: Gorigawa Niwash, Vidya Kunj, Nandpuri, Bhagwanpur, Muzaffarpur – 842001, Bihar

Present Address: C/o Action Ispat & Power (P) Ltd., Vill/Po- Pandri Pathar/Marakuta, Jharsuguda -768202 Orissa



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