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Engineer Quality Assurance

Location:
Chennai, TN, India
Posted:
July 27, 2016

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Resume:

CURRICULUM VITAE

NAME SRINIVAS SUBRAMANIAN

DISCIPLINE MECHANICAL

LOCATION CHENNAI,INDIA

MOBILE 009**********

QUALIFICATIONS B.E(MECHANICAL)

AWS CWI(CERT NUMBER-08093301)

NDT LEVEL II IN UT,RT,PT,MT

COURSES SIX SIGMA GREEN BELT FROM ANNA UNIVERSITY

APPROVALS PDO(VALVES,PRESSURE VESSELS)

CH2M HILL(VALVES)

SHELL MALAYSIA(PUMPS)

QATAR PETROLEUM,QATAR GAS,RAS GAS(VALVES)

LANGUAGES ENGLISH

TAMIL

PROFILE

Astute Leader with over 14 years of experience in Welding & Coating Inspection, Quality Assurance & Control and Team Management. Adept at carrying out various tests & inspection for various processes and checking the quality standards. Demonstrated acumen in ensuring that processes are conducted in accordance with guidelines and regulations.

Expertise in handling QA / QC of Pressure Vessels, storage tanks, heat exchangers, piping, air fin coolers, valves, pumps, columns, heaters, ducts, structurals with thorough knowledge of QA documentation generation, ASME codes, stage inspection during fabrication. Adept in carrying out all inspections like fit-ups, line walks, flushing, final visual and dimensional inspection and hydrostatic tests, etc. Assists in the documentation and filing of the inspection, testing and fabrication fit-ups including the RFI (request for inspection). Stellar role in preparing & submitting WPS, PQR, WQT and other relevant procedures including the ITP (inspection & test plan).

Insight in planning & initiating improvements as needed to meet changing demands or requirements. Proficiency in selecting & applying welding consumables for material combinations. Expert in carrying out tests / inspection for processes and checking quality standards of final goods. Gained sound knowledge of various codes like API 1104, API 650,Api 653, API 510, Api 610,API 570, ASME Section V, ASME Section VIII Division 1, ASME Section IX, ASME B 31.3, ASME B 31.8 and AWS D1.1.

Well versed with welding processes (SMAW, FCAW, GTAW and SAW). Effectively executed the material inspection of Carbon Steel, Alloy Steel & Stainless Steel. Splendid questioning and listening skills with ability to analyse responses. Possesses skills like recognising the strengths & weaknesses in others as well as oneself and willingness to perform additional activities.

Welding Inspection

Carrying out the inspection of base metal preparation, welding consumables, pre-heating, in-process welding, visual weld check, etc., interfacing during fabrication & installation process to resolve any welding and inspection related problems.

Rendering assistance by giving feedback information of complaint analysis, process capability study and tolerance study, checking daily weld report, PWHT and other NDT reports.

Inspecting all received welding consumables at site, handling WQT, weld repairs, hardness test, hydro test, for Vessels and monitoring other NDT activities, welder qualifications,mechanical testing witness, chemical testing witness,etc

Fabrication Operations

Studying drawings, plans or patterns of structures to be made as per requirements.

Preparing fabrication drawings for manufacturing various components.

Generating wiring diagrams / schedules and studying the bill of material, coordinating with customers for various operations like fabrication, machining, etc.

Coating & Insulation

Carrying out inspection of the surface preparation and painting application activities for Pipes.

Verifying the batch certificates of abrasives, paints and calibration certificates of all equipment, reviewing the method statements, ITP, etc.

Quality Assurance & Control

Devising & implementing company quality assurance programme in compliance with company requirements, overseeing documentation of test results and preparing data in the form of a graph or chart.

Focussing on the optimisation of process parameters and initiating process improvements for achieving productivity targets.

Carrying out safety survey, taking corrective action, handling fire protection & prevention, etc.

People Management

Carrying out the awareness training for the new staff.

Supervising, managing and supporting the Quality Assurance Personnel.

Providing administrative and technical direction to all Quality Control Personnel encompassing personnel administration, resolution of technical problems, development / approval of in-house training, etc.

OCT 2012 – TILL DATE

APPLUS VELOSI

INSPECTION ENGINEER

oVendor inspection at various sites

oInspection of all types of pressure vessels, storage tanks, valves, strainers,pumps,structurals etc

oInspection of structures like ladder, handrails, walk through as per the drawings and relevant codes.

oInspection of pressure vessels as per ASME section 8 div 1 and other relevant codes and standards

oInspection of storage tanks as per API 650 and other relevant codes and standards

oCalculating remaining life, corrosion allowance as per the design for static equipments like pressure vessels,storage tanks

oPerforming on stream inspections in service for pressure vessels

oInvolved in alterations and repair for static equipments like pressure vessels

oCentrifugal pumps as per API 610-witnessimg hydro test, performance test etc

oWitnessing noice level tests for centrifugal pumps

oWitnessing RPM test for centrifugal pumps

oWitnessing of pouring of castings for valves,pumps etc

oWitnessing efficiency for centrifugal pumps.

oWitnessing mechanical seals as per the requirements,and witnessing the leakage through mechanical seals.

oVerifying the faces of mechanical seals as per the service and requirements of mechanical seals for centrifugal pumps.

oVerifying the hardness of the sand

oChecking the temperature during pouring

oWitnessing of chemical ladle analysis of castings by spectra

oVerifying the pattern and cross verified with the casting drawing

oRadiographic film interpretation of valves castings

oWitnessing NDT for valve castings and other items

oReviewing of MTC for all the materials like(carbon steel, duplex steel,AL BRONZE, Austenite steel etc

oReviewing the TC for PREN,U factor, Pitting corrosion(,(ASTM G 48 METHOD A),ferritic (ASTM E 562) and detrimental phase (ASTM A 923 method A),Intergranular corrosion testing to ASTM A 262 practice E

oWitnessing of hydro test of static equipments

oWitnessing of gasket and seat leakage test of all types of control valves

oWitnessing functional test of valves

oWitnessing hysteresis test for all types of control valves

oWitnessing the calibration for the actuators

oWitnessing volume tank air failure test

oWitnessing fail safe test for all types of valves(butterfly control valves, globe control valves etc)

oDimensional verification of valves

oWitnessing hydro test shell and seat as per API 598, API 6 D and client specification.

oWitnessing pneumatic seat test as per API 598, API 6D and client specification

oInspection of Y-strainers, T-strainers, basket type strainers

oDimensional and visual inspection of strainers, all types of valves, pipes, pressure vessels

oHydro test witnessing of valves, pipes, strainers, pressure vessels

oPneumatic test witnessing as per the applicable codes and client specifications

oInspection of storage tanks as per API 650(new construction)

oInspection of pressure vessels as per ASME SECTION 8 DIV 1(new construction)

oWitnessing hydro test, pneumatic test of pressure vessels

oInspection of piping and pipe lines.

oIn service inspection of pressure vessel and storage tanks as per API 510 and API 653

oWitnessing the impact test for all materials for pressure vessels, valves etc.

oWitnessing the mechanical testing including (hardness,tensile, yield )for all the materials as per the code and client requirement

oWitnessing chemical analysis test using spectra as per the standard and client requirements

oWitnessing positive material identification for stain less steel material like SS304,316,316L,etc

oWitnessing Fugitive emission test for valves as per standard

oWitnessing cryogenic test as per the standard

oWitnessing adhesion test

oRT film interpretation

oReviewing MTC as per the code(ASME SEC II)and client requirements

oVerifying marking and certification requirements as per the standards

oReviewing PQR and WPS

SEP 2010 – AUG 2012

LUMEN OIL FIELD SERVICES,DUBAI

INSPECTION ENGINEER

Project: Abu Dhabi Gas Industries Limited (GASCO), ASAB 3

oManaging the quality of welding & other NDT procedures in construction and erection viz. API 1104 Cross Country Pipelines.

oVisual inspection for corrosion, mechanical damages, cleanliness, NDT Inspection during internal inspection of columns, vessels, heat exchangers etc.

oInspection for corrosion under insulation in equipments, piping and thickness survey.

oRetubing of heat exchanger based on eddy current report.

Inspection of replacement of nozzles in vessels and hydro test, dismantling of old

Pipelines and installation of new pipelines, modification of air fin cooler header box.

o Replacement of distributer pipes, header and hydro test, installation of new heat Exchanger ensuring intactness of vessel internals like demister pads, vortex breaker.

oHandling the welder qualifications as per Section IX.

oChecking inspections as per various codes viz. ASME B 31.3 for Process Piping, Gas Transmission and Distribution ASME B31.8.,Asme Section viii(Division 1 and 2).

Organizing the QA/QC interface with departments, clients and Contract Services

JUNE 2009 – AUG2010

SINOPEC,DUBAI

INSPECTION ENGINEER

oManaging the quality of welding & other NDT procedures in construction and erection viz. API 1104 Cross Country Pipelines.

oVisual inspection for corrosion, mechanical damages, cleanliness, NDT Inspection during internal inspection of columns, vessels, heat exchangers etc.

oInspection for corrosion under insulation in equipments, piping and thickness survey.

Retubing of heat exchanger based on eddy current report

JULY 2008 – APRIL2009

FIVES SOLIOS

QUALITY CONTROL ENGINEER

CONTRACTOR-PETRON,DUBAI

oOversaw the quality of fabrication of Fume Treatment Plant and Steel Structural Works like Hopper, Filter Head, Fluidized Bottom, Gas Collector Duct, Reactors, Inlet Duct, Outlet Duct, 1600 MT Silo, etc.

oVerified painting defects such as low / high DFT porosities, saggings, overspray and other defects.

oHandled NDT as per the requirements of the client’s specification and AWS D1.1. - Section V.

oMonitored deviations at the initial stage through letters and surveillance reports.

oIssued NCR to Contractors in case of serious deviations, advised rectification and prevention.

PRECEDING TASKS

BIT INSTITUTE OF NDT, COIMBATORE

Mar’05 – Jan 2009

N.D.T. Inspector

KAY TECH ENGINEERING COMPANY, COIMBATORE

Aug’01 – Feb’05

Production Engineer

ANCHOR FLUID CONTROLS AND SYSTEMS, COIMBATORE

Jul’00 – Jun’01

Production Engineer

INDIAN METAL INDUSTRIES, COIMBATORE

Jul’98 – May’00

VELOSI WORK EXPERIENCE

Projects Handled

With Applus Velosi

PROJECT HANDLED

CLIENT

ITEM

VENDOR

SRIP

ORPIC

PRESSURE VESSELS

L AND T HEAVY ENGINEERING,SOHAR,OMAN

ASP MARMUL,PO -

PETROLEUM DEV OF OMAN

PRESSURE VESSELS WITH SKID

PRECISION ENGINEERING

EPIC OF OILY WATER

DOPET

VALVES

ULTIMATE ALLOYS

YIBAL 3 COMPRESSION

PDO

CONTROL VLAVES

SEVERN GLOCON

BANYU URIP

PT TRIPATRA

PRESSURE VESSELS WITH SKID

CRYOLOR

BULK HANDLING FACILITIES FOR PRODUCTION CHEMICALS IN SEK

KUWAIT OIL COMPANY

CONTROL VALVES

SEVERN GLOCON

LAGGAN TORMORE

TOTAL UK

CONTROL VALVES

SEVERN GLOCON

OXY FIELD DEVELOPMENT

OXY PETRLOLEUM

CONTROL VALVES

SEVERN GLOCON



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