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Maintenance Manager

Location:
Mumbai, MH, India
Posted:
July 25, 2016

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Resume:

CV for Manager Productions with ** yrs exp

Year of birth 1975

NAME MAHESH MADHUKAR THULE

Permanent/Home Location/Address

City or Town C/302, Makwana Complex, Virar (E) Mumbai

State Maharashtra

Country India

Email acvu96@r.postjobfree.com/acvu96@r.postjobfree.com

Contact 91-963*******, 91-773-***-****.91-898-***-****

Current Location/Address As above

Languages

Primary Language Fluency

English Read, write and speak fluently

HINDI Read, write and speak fluently

Marathi Read, write and speak fluently

Nationalities

Main Nationality INDIAN

Experience in Industry

Packaging/Manufacturing/ Production/ Engineering/ assly of pharma Pharmaceutical/ Printing/ Inspection/ Quality Control/ Mechanical Maintenance/ Oil and Petroleum/ Machines Building/installation & commissioning /New Product Development/ Vendor Development/ HVAC.

Qualifications

Qualification Subject Establishment/Country Year

Technical Qualification

1) Graduate Diploma in Mech. Engineering IBMT-Delhi 2004

2) ITI/NCTVT Govt of India 1996

Educational Qualification

1) SSC Pune University 1990

Required Salary & Conditions

CTC -INR 15.0 lacks

Employment History

Total Years of Work Experience: 19 Yrs

Commenced Full Time Work: 1993

Current Employer: Parle Global Technologies Ltd.

Job Title Assistant Manager Manufacturing/production-Packaging /Counting line Machineries

Duration 2010-Till the date

Reporting CEO/GM

Employer Descriptions

The Manufacturer of Fully and Semi Automatic Machineries and Equipments for Pharmaceuticals’ and Allied Industry. The machineries for Printing, Inspection for Liquid, Solid and Inject able Drugs Process, Packaging and Counting Line.

JOB DESCRIPTION

Reporting to CEO and G.M Production on daily activities. Quarterly reporting to Directors.

Assly & Building of Semi Fully Auto/SCADA based machineries like Unscrambler, Air jet Cleaner, Silica Gel Inserter, Cotton Inserter, Screw Capping Machine, Out Serter,Capsules/Tablet Printing and inspection machines, Capsules Filling machines,Tablet press with tooling, Fully Auto. Tablet printing with Camera Based inspection system, Cartooning machines, Electronic Multichannel counting machines Labeling Machines, Induction sealing,

Quality Control of Gravure and Pad Type Printing Machines, Printing Ink, Final Printing Quality, Ink Quality Etc.

To prepare and set the International printing quality norms/Sop/Ink quality Inspection etc.

To innovate Environment free Ink with Quality print.

To send Daily/Weekly MIS Report/Work under ERP/ISO/SAP/CRM/5 S

Developed and Mfg.of Print Consumables like Gravure roller/Etch Plated /Ink suppliers etc.

To Arrange the Print and Ink Inspection Equipments.

Preparation of Yearly target plan/Submit the reports/to attend/Handles the discussion/Meetings.

Preparation/Discuss/Participate the monthly dispatched plan

To preparation of subordinates MBO( management business objectives)

To make planned to divide the work load as per under working employees accordingly their positions.

Get feedback and current updates of planned work

Planning for weekly revives by subordinates/design/sales/purchase/customer complaints/installation etc.

Planning for machine buildings as per BOM (bill of materials) as per machines model.

Co-ordination with Validation team, to get validate machine as per approved internal machine test report.

To arrange customer FAT (Factory Acceptance Test).Preparation of MOM, *Elimination and convince to customer of points those arises at the time of FAT and SAT etc.

To get monthly, quarterly, semester wise and yearly revives of subordinates.

Help to design to preparation of design of customized machines, Change parts, layouts, Catalogue, etc

Guidance to Validation team to preparation of IQ. OQ, PQ, DQ. MOC. Machine manuals and other documents for each of machine as per model.

Preparation of URS(USER REQUIEMENTS SPECIFICATIONS)

Co-ordinates to vendor to developed new product. Spares etc...

Implementation of Standards for manufacturing and operation practices on shop floor and other related departments. Like TPM, 5 S, C’GMP, SOP. Preparation, Trouble shooting manuals,

Responsible to Generate Packing lists to dispatch the machine in domestic or export as per scope of supply.

Assist to commissioning and installation of machines if the installation person unable to resolve the problem at user ends.

Analytical Record maintenance of change parts, chemical additives, solvents and critical change parts,

Analytical process SOP preparation .Fixing of apparatus record and storage condition, Calibration with reports and due dated record maintenance etc.

Follow-up to Sales, Purchase, Q.C. Vendor, stores dept to make ready the material like mechanical, electrical. Electronics, pneumatics, fabrication material to build machine in time and to demonstrate the trials of machines.

PLC logic preparation according to software like PLC/SCHADA/OCR/ARTWORK etc for machine trouble free operation, revisions and modifications get in corporate to machine and document,BOM,

Handling customer complaints and resolves the issues arises at user end.

Previous Employer-1 Aim tee Machines Corporation-Mumbai, India

Job Title: Proprietor

Duration From: 2006 To 2010

Employer Descriptions

Manufacturer and Exporter of Pharma and Allied Machineries.

Job Description: -

Management of Design, Manufacturing, Steel/M.S. Fabrication, assembly of spare part as per machines models.

To mfg .and Export Pharmaceuticals/hotel/and allied machines, multicolor printing machines, and liquid/oil/Greece/powder filling machines online inspection system like visual and cameras based and allied equipments like printing rollers, rubber rollers, scrapping blades.

Making plan to preparation of in-house spare parts accordingly, to make availability of machines.

To get manufacturing other spare parts from outside vendor’s negotiation of quotations and offers.

Management of utilization of manpower like supervisors/machines operators/technicians/helpers/, to make availability of manufacturing tools and equipments.

Management in spare part inspection as per G.I. drawings.

Management and Supervision in machines assembly as per drawings, Trial conduction, Customer end installation, trial, Operator training etc.

Good Working Knowledge with all type of machine jobs like milling machines, lathe machine, fitting jobs, portable pneumatic tools to work

Management and Supervision on Machine operators (lathe machine, Milling Machine, Hydro lice press, radial drilling Machines, Shaping machines, Boring machine, surface grinding machine).

Carrying out related to welding, removal of equipments and field fabrication for repair in the work shop and its installation back.

Manage the work load Coordinating to work designation .daily .weekly, monthly work target,daily Tool Box Talk /Meeting to discuss production .maintenance activities /Safety rules, unsafe conditions and on daily Activity Safety and giving remedial Solutions.

Adhere to inspection, painting, safety QHSE Policy and procedures. Supervision of in maintenance, Installation of oil and Greece filling line -like to maintenance of filing machines, setup of capping machines, alignment of filling line conveyor, setting of filling volume, checking of avg. filling weight, setting of master volumetric cylinder, length alignment as per filling weight, from 50ml to 20 lit, oil and Greece. Maintenance for zero lockage from cylinder.

Previous Employer-2 Associated Capsules Ltd

Job Title Supervisor production and maintenance

Duration

Employer Descriptions 1993-2006

Manufacturer and exporter of EHG capsule shells.

Job Description: -

13 years as Production Supervisor in India in the field of Empty Hard Gelatin and HPMC Capsules ( # 000-#5 )manufacturing plants and Printing Machineries maintenance –Like Planned shutdown, Preventive, online/offline Maintenance, Capsules size changeover /Daily Down time sheet maintain and maintenance of allied equipments and machineries.

To allocate/Planning for the daily work plan, Collect the details of daily production; Collect the QC data, Feed into system (SAP), Preparation of batch with details product requirement, allocation of gelatin preparation according P.O. Preparation and monitored of SOPs.

To handle the Plant/printing machines ATS (Air Transfer System) independently if necessary.

To planning of daily/periodic/maintenance of Plant and Machineries /Study of down time of machine/Assist to modification of machine in terms of new technologies implementations and automations. Machine productivity enhancement by converting machine operation from mechanical to servo based to get quality product. Implementation of SCADA For more visibility of product mfg flow chart.

Planning and modifications to enhance the defect free product. Maintain Print Quality Control of Printing consumables.

Allocation of EHG capsules for Printing/sorting/Inspection and packing as per batch sizes.

To allocate the capsules as per deferent sizes like # 000 - #5 and different printing machines as per the customer artwork /printing type like single to multicolor circular or linier printing.

To allocation of manpower for preparation of Capsules printing machine preventive/break down/online maintenance/

Reporting to GM Production-Supporting Quality Manager by controlling Quality.

To get completed the Maintenance, modification, alignment, setting of multicolor Capsule, Tablet printing machine, image. letter, print inspection, color mixing, color filtration machines maintenance, online-offline maintenance, Operator training,

To Plan the Maintenance, Modification in rotogravure type capsules tablet and allied printing machines.

Planning/Supervise to Dismantling and repairing of HVAC machineries and equipments like AHU maintenance, centrifugal blower maintenance, air duct repairing, air filter repairing, chiller beam overhauling and repairing Installation, alignment of water pumps centrifugal and reciprocating type, repairing of valves, vacuum pumps, turbine blower. Alignment of impellers, dehumidifier repairing, cooling tower overhauling, fan alignment and repairing Planning/Supervise to Dismantling and repairing of HVAC machineries and equipments like AHU maintenance, centrifugal blower mainenace,air duct repairing, air filter repairing, chiller beam overhauling and repairing irrection,alignment of water pumps centrifugal and reciprocating type, repairing of valves,vaccume pumps, turbine blower. Alignment of impellers, dehumidifier repairing, cooling tower overhauling, fan alignment and repairing

Work Summary

13 years as Production Supervisor in India in the field of Empty Hard Gelatin and HPMC Capsules ( # 000-#5 )manufacturing plants and Printing Machineries maintenance

4 years as a Proprietor in the field of Machine Shop and Work Shop/Fabrication in pharmaceuticals machines manufacturing, Acquired professional Trade certificate in Mechanical Engineering and Auto Cad. Experience in line of senior management along with proven record of accomplishment of Quality Management skills. Also worked for export proportioning, sales, installation, machines operator training etc.

3 yrs as an Assist Manager in India in the field of Assembly in pharmaceuticals Printing, packaging line for solid doses,tooling Tablet & EHG capsules printing machines,Planning to manage All

Post applied for the Manager production

REWARDS

An award winner with merit certificate and cash prize of Rs 10000=00 for implementation to reduce size changeover and was introduce a sampling device to close the NCR for re-certification of ISO audit. (Associated capsules ltd)

An award,certificate and cash prize of Rs 30000=00 for Innovation in Multicolor Printing Technology-(Associated capsules ltd)

An Award and certificate of 10 years dedicated service.- (Associated capsules ltd)

Many appreciations letters have received for plenty of modifications. In existing system. (Associated capsules ltd)

A Silver Trophy, Certificate and Cash Prize of Rs-25000 with National Award OF “MOTHER INDIA UDYOG PRATIBHA-2007”(Aim tee Machines Corporation)-For design, manufacturing and successful Demonstration and Discovery of Liquid (Insulin) filled gelatin capsules band sealing machine( fully Automatic type) This is the best way to intake the insulin by fill into the capsule to avoid by inject.

Personal Information: -

Marital Status: Married and having 9 year old Blessed Son

Literate in MS-Word, MS-Excel. Power point, MS office Outlook Coral Draw, Photoshop, AutoCAD. Net Business Promo.

Current Total Emoluments: 8.0 L

Religion: Buddhist

Driving License: Two/Four Wheeler License

PASSPORT STATUS- International Passport NO- P/IND/G9375267, ISSUE DATE-12/06/2008-

EXPIERY DATE- 11/06/2018

Reference: - Shall be provided upon request

Comments/ Hobbies/

Interests’ etc Drawing/Traveling /Musical Instruments Playing/Sports/Performing vocal Indian music,

Thanks and Regards

Mahesh M. Thule



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