Snr Mechanical Commissioning Engineer with Dayang Enterprise Sdn Bhd based in Petaling Jaya, Selangor. From 2008 until 2016, he worked with various companies; including a fabricator company, a hook up and commissioning contractor, O&M contractor which involving various type of contract namely EPCIC, EPCC Full-fledged O&M contract. The facilities are encompassing facilities like FPSO, MOPU and Central Processing Platform.

He possesses 16 years working experience specifically in the area of power generation, rotating equipment and its auxiliary system. Familiar with major turbomachinery equipment such as Rolls Royce RB211 and Solar turbine engine/compressor.

EMPLOYMENT EXPERIENCE

Snr. Mechanical Commissioning Engineer

Dayang Enterprise Sdn Bhd: Apr 2016 to present

Company website: www.desb.net

Attached to Baronia Rejuvenation project which the objective to improve the aging asset of Petronas Carigali Sarawak. At the same also supporting BARDEGG2 & Baronia EOR project in Baram Delta area. The main scope is to develop the remaining non-associated gas resources in Baram Delta in order to support Baram Delta Operation OER development, long term supply to Bintulu LNG complex and condensate supply to Miri Crude Oil Terminal.

Specific Roles:

Prepare Technical Bid Evaluation (TBE) for rotating equipment skid prior to issuance of purchase order.

Develop commissioning procedure for related sub-sub system in the facilities.

Prepare checksheet overview for mechanical discipline.

Attending Factory and Acceptance Test (FAT) for related equipment. i.e., Sump Pump Skid, Chemical injection skid.

Carry out pre-com and commissioning job for piping system and major equipment.

Lead Mechanical Engineer

E&P O&M Services Sdn Bhd (EPOMS): July 2014 to Mar 2016

Company website: www.epoms.com.my

Attached to Technical Services department, a department supporting the company’s core business as operation and maintenance of floaters facilities. The company had a few O&M contracts from Malaysia’s PSC: e.g. FPSO Cendor Phase 2, FPSO Bertam, Tembikai Oil CPP, FPS Gumusut Kakap and Sepat MOPU FSO. Main roles is to support EPOMS’ operated facilities when there is technical issue arise. As many of the facilities are just took over by EPOMS and some of it still in early post commissioning stage, a lot of work need to be done to stabilize the operation. Work closely with operation team in ensuring the issues can be solved in timely manner with a low cost option and able to prevent from production deferment. Also involved in studies and facilities improvement plan (FIP) as requested by client.

Specific Roles:

Lead a team for conducting technical audit on readiness to acquire new operated facilities i.e., Sepat Gap Analysis.

Provided engineering solutions to client facilities i.e., carry out unplanned deferment production study and fixing up the issues for Baronia Field for Petronas Carigali. Successful in bringing down the unplanned deferment by 3.5% in 3 months for Baronia complex.

Work closely with Reliability and Integrity team in achieving facilities KPIs set in the contract.

Supporting operation team in producing Root Cause Analysis (RCA) for technical issues i.e., Gas Engine failure.

Confer with maintenance engineer on engine change over and lifting procedure for generator.

Developed scope of work as part of contract document for issuing to third party contractor for repair job.

Developed departmental procedure under engineering solutions division. i.e., Design checking procedure.

Supervised and mentoring less experience engineer in preparing design deliverables. i.e., studies and scope of work.

Lead Engineer

GE Oil & Gas: January 2014 to June 2014

Company website: www.ge.com

Attached to Turbomachinery section in the Center of Excellence hub in Kuala Lumpur on supporting critical projects in the PNG and Australia region.

Specific Roles:

Acted as focal person for commissioning team at site; supporting GE global service team consists of multi discipline of field engineer.

Actively communicated with GE Oil and Gas headquarters for any engineering issues that could not be solved at site.

Work closely with GE construction team to ensure project is delivered within acceptable time frame and with able to close all punch lists.

Carry out design review from a commissioning stand point on other specific project. i.e., MLNG train 9 project.

Lead Mechanical Engineer

KNM Technical Services Sdn Bhd: July 2013 to December 2013

Company website: www.knm-group.com

Project: Khauzak Booster Compressor Station

Client: Lukoil Uzbekistan Operating Company

Attached to Engineering and Procurement contract for a newly Booster compressor station at Khauzak field in the Republic of Uzbekistan.

Major roles was to ensure the design and procurement are following standard requirement by a client’s recognized code: i.e. GOST, ASME, API and ASTM. Carried out engineering practises like reviewing drawings, equipment datasheet, Inspection and Test Plan (ITP), certifications and relevant supporting documents before equipment could be procured and brought over to the project site. Worked closely with project engineer as well as procurement and logistic team to ensure equipments are correctly procured and are delivered in safe and economical manner.

The process equipment inclusive of 3 x 7.4 mW motor driven for Man and Diesel Turbo centrifugal compressor of 65 barg discharge pressure, separators, gas coolers. While other utilities and support systems comprise of fuel gas system, flare system, instrument air system, LP & HP Nitrogen system, drainage system, fire fighting system, etc.

Turbomachinery Engineer

Kencana Pinewell Sdn Bhd: September 2012 to June 2013

Company website: www.sapurakencana.com

Project: Restoration of GTC and LPGRC for Sumandak B Platform

Client: Petronas Carigali

Preparing specific commissioning procedures, special tools and consumables, and hiring adequate millwright, which covered offshore and onshore teams. Apart from that, advising client on the refurbishing methods and commissioning strategies. Overseeing overall project planning and execution to ensure the handover date to operation team is met.

Specific Roles:

Prepared the job card and subsequently the work pack for related activities

Prepared specific commissioning procedures for client’s approval

Hiring millwrights, prepared manpower loading & consumables for commissioning activities

Worked with Solar FSR in performing unit assessments including the borescope inspection

Dismantled 3 x Solar‘s GTC - LP & HP and 2 x Cameron’s Low Pressure Gas Recovery compressor from offshore platform to onshore yard

Carried out inventory for each part; raise MTOs on the defected parts and some part sent to 3rd party for service or refurbishment. e.g., perform dynamic balancing for rotors

Prepared pre com activities for 3 units of Gas Turbine Compressor of Solar Taurus 70 couple with LP and HP compressor with a power turbine rating of 3.2mW, 40mmsfd and pressure of 76barg

Overhauled the compressors and its auxiliary equipment and come out with report

Assisted Lufkin’s FSR overhauling the gearbox unit – change bearings, tooth contact check, backlash check and sealing the cover

Prepared chemical cleaning procedure for process gas line and hiring 3rd party contractor

Prepared commissioning strategy and present to client for approval

Planned and advise client on the 3rd party and vendor assistance for project execution

Closed issues rose during project independent review to meet the agreed module start-up date

Mechanical Engineer – Rotating

Dayang Enterprise Sdn Bhd: May 2011 to August 2012

Company website: www.desb.net

Project: Tangga Barat Central Gas Processing Platform (CPP), TBCP- A and WHP, TBDR-A

Client: Petronas Carigali

Specific Roles:

Prepared commissioning procedures of sub-sub system for client’s approval

Prepared and planned manpower supply, consumables and tools for commissioning activities

Prepared pre com activities for 2 x Rolls Royce RB211- 24G, 3 x Solar Taurus 70, 2 x Sundyne Booster compressor and 3 x motor driven York refrigeration compressors

Monitored mill wrights carrying out checking and correction of soft foot, leveling, pre and final shaft alignment for turbomachinery equipment

Carried out lube oil flushing for GTGs and GTCs. Able to use particle counter equipment to measure lube oil cleanliness according to ISO 4406/NAS 1638

Assisted Rolls Royce FSR setting up and flush mineral lube oil and synthetic lube oil system for the power turbine, compressor and gas generator

Assisted Rolls Royce FSR setting up dry gas system and buffer air system

Ensured the fuel gas line was flushed and purged prior to permitting fuel gas supplied to gas generator

Assisted Rolls Royce FSR commission gas turbine compressor in recycle mode prior to full loading

Prepared and installed grouting material for the compressor and gas power turbine skid foundation

Prepared commissioning strategy and present to client for approval

Prepared spading plan for related system prior to introduction of hydrocarbon

Identified commissioning issues and worked closely with client, sub con, and workers for the resolution

Ensured required commissioning resources were in place and functioning at all key project phases

Commissioned the process and utility equipment on the platform

Closed out the outstanding issues raised, in order to meet the plant start-up date.

Rotating Engineer

Malaysia Marine and Heavy Engineering Sdn Bhd: May 2010 to April 2011

Company website: www.mhb.com.my

1. Kinabalu Gas Processing Platform B (KNPG-B) Topsides

Client: Petronas Carigali

Wrote up system procedure, demarcation drawing, and checksheet overview

Prepared necessary resources including but not limited to adequate millwrights, consumables, and special tools

Reviewed vendor drawings, specification, ITPs for approval

2. Tangga Barat Central Processing Platform, TBCP- A

Client: Petronas Carigali

My role was to support junior rotating engineer in preparing all the resources for starting up 3 x 5.75 mW Solar gas turbine generator. The job included: supervising sub-contractor carrying out off skid lube oil flushing, supervise the millwright team carry out soft foot checking, leveling, pre and final alignment. Supported Solar’s FSR during carry out on skid lube oil flushing, and checking all equipment readiness prior to engine dry cranking. Preserve all the GTGs including the auxiliary equipment prior to load out and towing to gas field.

Steam Engineer- Commissioning

Malaysia Marine and Heavy Engineering Sdn Bhd: Nov 2009 to Apr 2010

FPSO Ruby II

Client: MISC Berhad

Offshore Commissioning

The FPSO Ruby II was mooring in Ruby field which is located in Block 01 and 02 PSC, 155km east of offshore Vung Tau Port of Vietnam in 50m deep water.

Specific Roles:

Commissioned and operated boiler using fuel oil mode, dual mode and gas mode

Supported facilities during introduction of hydrocarbon, carried out 72 hrs endurance test during start-up

Assisted Dresser Rand FSR to commission of 2 units Dresser Rand’s steam turbine generator with a rating of 5mW and 6.6kV

Provided on-field training to chief engineer and marine engineer in operating the boiler and steam turbine

Prepared Job Hazard Analysis (JHA) prior to carry out commissioning job

Prepared appropriate system mechanical completion, commissioning and handover documentation to client

Onshore Commissioning

Specific Roles:

Wrote up commissioning procedures for boiler systems

Prepared Inspection Testing Record (ITR) overview for each system

Carried out soda boiling for 2 units of boiler prior to boiler initial firing; preparing Job Safety Analysis

Performed pipe flushing on existing diesel oil line in engine room

Carried out steam flushing on main steam line prior to permitting steam entering steam turbine generator

Conducted pre commissioning and commissioning for boiler’s associated equipment

Commissioned 2 units of Mitsubishi’s Marine boilers with a 100tph MCR/16Barg/204 C in Fuel Oil mode firing from control room

Carried out simulation firing for Dual and Gas Mode from control room

Commissioned 2 units of Dresser Rand’s steam turbine generator with a rating of 5mW and 6.6kV

Performed lube oil flushing for the DR’s steam turbine generator

Monitored mill wright personnel carry out leveling check and shaft alignment

Installed grouting material of chock fast orange for STG footing

Steam Package Engineer- Construction

Malaysia Marine and Heavy Engineering Sdn Bhd: October 2008 to October 2009

FPSO Ruby II

Client: MISC Berhad

Planned and executed all installation works relating to boiler module and its associated equipment; involved more than 9000 dia inch pipe spools. Coordinated with procurement team and design for ensuring parts are installed on time and with efficiency. Worked closely with structural, blasting & painting, E&I team in ensuring the installation sequence are correct and no repeating or redundant job incurred. Reviewed vendor drawings, specification and ITPs. Attending FATs at various vendor’s yard.

Specific Roles:

Reviewed the conversion and integration, repair and life and extension (RLE) scope of work

Liaison for design and procurement team to ensure only latest IFC drawings are issued to sub-contractors

Followed up with procurement team on equipment list need to be procured for them to issue PO on time

Accompanied QC inspector during visual inspection, hydro test and reinstatement leak test

Coordinated with various disciplines like structural, painting and blasting, E&I, rigging and scaffolding during installation stage via the inter department work requisition

Completed the category A & B punch list issued by QC before handing over to commissioning team

Project/Process Engineer

Felda Palm Industries Sdn. Bhd.: January 2006 to September 2008

Company website: www.feldaglobal.com

In charge of project ranging from few hundred thousands up to 50 over millions RM. Involved in design, construction and commission of new palm oil mill. The notable project are for the two units of Palm oil mills (i.e, Jerangau POM and Jengka 21 POM) which need to be up at the same time; exceeding 70 over millions RM. Was the liaison with statutory bodies to ensure projects are delivered following the latest standards and regulations? Lead a main con and handful of sub contractors for ensuring project is handing over to end user (operation team), within acceptable time frame.

Specific Roles:

Determined boiler and steam turbine according to mill capacity

Prepared process flow diagram, material and mass balance for related projects

Met with vendors during selection of equipment process

Determined various type of equipment in the plant

Prepared tender documents for bidding purposes including scope of work, bill of quantity, drawings, etc.

Supervised contractor during construction stage on regular basis to site

Conducted steam test with the presence of surveyor (DOSH inspector)

Lead contractor team in commissioning activities for major equipment prior to hand-over to operation team

Equipment: 40tph Empire’s boiler (water tube), 1.6 mW Elliott's steam turbine generator, 40tph thermal de-aerator and continuous sterilizers

Other Projects

1) Installation of Thermal De-aerator for FELDA's mills - 6 units

2) Installation of one unit 12 m3/hr GEA Westfalia ECO Decanter at Trolak Palm Oil Mill

3) Extension work for existing sterilizer from 8 to 11 cages at Seroja Palm oil mill

4) Installation of 2 Nos kernel silos at Seroja Palm Oil Mill

Mill Engineer - Maintenance

Felda Palm Industries Sdn. Bhd.: January 2003 to December 2005

Project: Keratong 9 Palm Oil Mill, Rompin, Pahang

In charge in plant preventive and corrective maintenance towards achieving zero downtime and zero complaints from all stakeholders. Participate in cost saving project for each quarter in lowering down the production cost and enhancing mill efficiency.

Specific Roles:

Responsible for overall planning and work execution in the mill for ensuring the mill can run smoothly at 40mt/hr. This is very crucial to ensure the mill can utilize its designated capacity so that the mill is running within the efficient cost control

Participated in the strategic planning and development of the mill i.e. preparing yearly and 3 years business plan.

Assisting Engineering department from head office for executing below project as part of Mill Upgrading.

1)Installation of new Thermal De-aerator for boiler station

2)Installation of 11kV to 400kV substation – Used of Bio Polishing Plant and Office

3)Installation of Bio Polishing Plant for Effluent Treatment Plant

4)Installation of Indexer System with bigger capacity of sterilizer

Planning and implementing preventive and corrective maintenance program by using SAP R/3 software. Its involved various type of pumps, fans and motors

In charged in operation and maintenance of 2 units Dah Yung’s boiler with a capacity of 15tph each.

Carries out yearly boiler overhaul prior to annually inspection by DOSH Inspector

Carries out boiler tube cleaning and replace the damaging SK-36 refractory brick

Maintaining 2 units of Nadrowski’s steam turbine generator: 650kW and 500kW respectively and 2 units of Cummins’ Genset with 250kW each

Replaced the turbine wheel of badly eroded buckets which effect the specific steam consumption

Operation and maintenance of boiler’s associated equipment. I.e. 45tph thermal de-aerator, 36,000 lb/hr, M.O steam feed pumps, Water softeners, sand filters, pump house engine driven pumps

Maintaining all prime movers in the mill including but not limited to Komatsu W70, Bobcat 863, Skid steel loader and tractor

Lead a team of grade 1 boiler charge man and A4 electrical charge man

Escorting personnel from Department of Environment, DOE for regular mill inspection and spot checking

Achievements

1.Develop and maintain MS ISO 14001: 2004. (The mill has been certified with ISO 14001 on August

2004 by SIRIM).

2.Setup and maintain OHSAS 18001 in the mill (The mill has been certified with OHSAS 18001 on June

2005 by SIRIM).

3.Appointed as Internal Lead Auditor for both MS ISO 14001 and OSHAS 18001.

Mill Engineer - Operation

Felda Palm Industries Sdn. Bhd.: May 2000 to December 2002

Project: Chini 2 Palm Oil Mill, Pekan, Pahang

In charge in day to day operation and ensuring the mill is producing quality product that meeting client satisfaction at all time. Work closely to all level of workers, customer and stakeholder for ensuring zero complaints from interest stakeholder and shareholder. Minimizing losses in every process stages at the same time maximizing the oil and kernel recovery.

Specific Roles:

To minimize oil and kernel losses in production line. Continuous improvement on the recovery of oil and kernel in production line in order to increase oil extraction rate.

Monitored and improved quality of product (Crude palm oil and Palm kernel). The CPO and PK is the main product of palm oil mill.

In charged for water treatment plant in ensuring producing good quality of treated water for the use of mill processing and boilers. To ensure chemicals are constantly injected to the raw water pipeline as per standard requirement. The chemicals are including the type of polymers, oxygen scavengers and sludge conditioner.

Monitored effluent treatment plant process to ensure the effluent discharge meet the regulations set by DOE.

Develop and updates SOP’s.

Quality Engineer

Omni Electronics (M) Sdn. Bhd.: July 1999 to April 2000

Company website: http://www.celestica.com (Omni has been bought over by the Celestica)

Hired as quality engineer in electronic manufacturing plant of contract manufacturer plant for a reputable brand mostly for HP printer and Compaq notebook.

Specific Roles:

Generated a quality plan for new product/model including determination of sampling plan and acceptance quality level (AQL).

Developed and executed test for new product/model during pilot run.

Prepared yield analysis, failure report analysis and quality feedback report during pilot and mass production.

Coordinating with engineering and production team during setup new line including selection of test equipment and controlling software.

Performed Manufacturing Audit and Verification System (MAVS) which including failure analysis and non-destructive test.

Supervised and lead quality control team.

EDUCATION

Universiti Teknologi Malaysia, Skudai; Bachelor of Engineering, Mechanical Engineering; 1993-1999

Cochrane Road School, Kuala Lumpur SPM: First Grade; 1991-1992

Sek Men Keb Kuala Krau, Pahang SRP: Grade A; 1988 – 1990

SKILLS

Grade 1 Steam Engineer Certificate from DOSH Malaysia

Graduate Member of Board of Engineers Malaysia (BEM) and

The Institution of Engineers Malaysia (IEM)

TRAINING

Incident Analysis using Tripod Beta – Conducted by Khalil Safety Consultancy

Machine Start up Procedure for GE product – Advanced Level – Conducted by GE Oil and Gas, Florence

BOSIET with EBS (OPITO Approved) – Basic Offshore Safety Induction Service Training (Valid until 2018)

Petronas Carigali Permit To Work System – Conducted by Petronas Carigali

Particle Counter Measurement for Lube Oil – Conducted by Art force Synergy Sdn Bhd.

Engineering Management Practice – Conducted by IEM Training Centre

Applied Line Sizing in Process Plants – Conducted by The Institution of Engineers Malaysia.

Occupational Safety and Health Risk Management – Conducted by NIOSH.

Operation and Maintenance of Alfa Laval Machineries in Palm Oil Mill – Conducted by Alfa Laval Sdn Bhd.

Using PLCs in Pneumatic Control System – Conducted by ASTD Automation & Robotics.

SKF Bearing Technology & Maintenance Course - General Level – Conducted by SKF Malaysia Sdn Bhd.

Basic & Intermediate, Microsoft Office 2003 – Conducted by MCSB Education Services.

Contact this candidate