CURRICULUM VITAE

Rajesh Deorari

M.Tech. (Mech Engg.)

College of Tech, Pantnagar Univ.

Uttarakhand

India

Mailing address:

Harish Rajshree Kunj

Bhatt Colony, H.No. 49

Laal Daanth-Talli Bamori

Haldwani-(Uttarakhand)

Mail: acuvrb@r.postjobfree.com

Cell: +91-740*******

Objective

Seeking assignments in maintenance management and reliability engg, operations & maintenance (utilities), process enhancement & project co-ordination with an organization of repute, preferably in polyester & engg compounds, engineering, FMCG, chemicals or pharmaceuticals etc.

Software exposure

Operating system : SAP-PM, MS-Word, MS-Excel & Power Pt.

Professional synopsis

Mechanical engineer with 09 yrs of experience in maintenance, O & M, process enhancements, project co-ordination and facility expansion.

Employment history in chronology

Manager (Mechanical- Plant Maintenance) with Action TESA, SIDCUL-Sitarganj (Uttarakhand-India); Thick MDF Line wef Apr’ 15.

Manager (Plant Maintenance & Utilities in Mechanical & PLC Based packaging machines) with Combination Industries; A snack and food division in Nigeria from Mar’ 13 to Dec’ 14. We are a leading manufacturer & supplier of quality snacks & breakfast cereals under the trade name “Cheese Balls”, “Cheesy Taste Snacks” and “Fly hearts” into Nigeria & the West African continent. The products are certified approved by national & international agencies such as NAFDAC, SON, SFA (USA) & National

Drug Law enforcement agency.

Astt. Mgr (Mechanical- Machine Maintenance) with Ester Industries Ltd-Khatima (India) from July’ 08 to Feb’ 13.

Sr. Er (Mechanical- Machine Maintenance) with Ester Industries Ltd-Khatima (India) from Jan’ 07 to June’ 08.

GET (Mechanical) with Century Pulp & Paper-Lalkua (India) from Apr’ 06 to Dec’ 06.

Projects undertaken

FMCG: Combination Industries: Extruded baked snacks & breakfast cereals.

Successful commissioning of new food packaging machines in snacks sourced from M/s Martini SRL-Weighing & packaging solutions, Italy. The E-Coders to packaging machines were from Open Date (UK). Part of the machinery & equipment set up was sourced from American Extrusion International (AEI) and Maddox (US). New machines were planned and purchased for optimal capacities meeting requirements in plant & engg utilities.

Polymer Extrusion & Engg. Polymers: Ester Industries Ltd: PET-Chips (BO- PET, BOPP Films Mftg).

Successful commissioning of in-line Coater by Lindauer- Dornier GmbH PET film production (German Technology), Film line#1, Oct’ 2012.

Successfully installed and commissioned a high-level slitting machine (Chinese Technology) in PET film production under the trade name “Dahua”- Model A-2700 plus, Film line#1, Feb’ 2012.

A project associate with erection & machine commissioning of new BO-PET line (Extrusion: 8.7 Meter) supplied by Lindauer-Dornier GmbH-Germany, Film line#3, 2010-11.

Key skills

Scheduling & execution of maintenance activities in terms of day to day routine & breakdown of conventional machines in continuous fibre boards manufacturing, food snacks, bi-axially oriented polyester manufacturing and flexible packaging in process & batch plants.

Plan preventive, predictive and breakdown maintenance.

Maintenance planning, resource planning, material planning & survey of operations affecting equipment reliability in running.

Execute practice of in-process inspection for anomalies if any, in machines under proactive approach to maintenance.

Analysis of breakdown and taking corrective action using root cause analysis (RCA) tools such as 5W,

4M, Fish bone, Why-2 (PEMAC), breakdown reports, Pareto & Gantt in excel.

Track cost of maintenance activities.

Spares planning, inventory control and spares cost reduction.

Maintain quality standards ISO 9000 and ISO 22000. Exposed to implementation of FIFO in food

safety, quality and hygiene.

Methodical approach to problem solving.

Team player with ability to work across levels and entities. Team building & co-ordination with the internal departments for effective & un-interrupted run of process plant.

Knowledge of TPM, 6S, HACCP, GMP, SHE, OHSAS-basics & mandatory use of PPE’s in continuous and batch process plants into food processing, packaging and polymers extrusion technology to food application industries. Have worked shouldering to renowned TPM Consultant Mr. Charles Pinto, maintaining the “Maintenance Pillar” on way forward to TPM journey at Ester Industries Ltd.

ISO Audits for DNV certification.

Co-ordinate & manage project activities for new plant expansion and technological innovations.

CMMS approach to equipments in plant. Analytical ferrography and CBM (Condition Based Monitor) techniques to monitor critical equipments in plant through temperature & vibration-record, spectrum-analysis, analyze and correct eliminating the risk of catastrophic failure to unwanted production shuts.

Prepare and implement SOP & SMP’s on the shop floor with respective machine section(s).

Maintenance and hands on for process equipments and machinery involved in extruded snack & food division, film manufacturing and engg polymer compounds in BO-PET & BOPP.

Reading machine drawings.

Troubleshooting on in-line machinery, primary and secondary slitters, recycling, pick and place machines.

Troubleshooting on EOT-gantry cranes and hoisting equipments.

Preparing BMQ in aid to PI & PFD’s, making comparatives on technical offers received, releasing purchase requisition, tracking purchase orders with timely follow ups in order to meet time bound targets in-house and at site. Involved with vendor finalization to engineering spare, new material and machinery purchase in co-ordination with SCM.

Exposed to spare part, accessories and machinery negotiation to purchase-procurement in domain mechanical, electrical and instrumentation.

Maintenance and repair of chain, pulley, conveyor system, packet conveyors & bucket elevators.

Maintenance and repair of gear boxes such as helical, bevel, worm, planetary, spiral-bevel and cycloid etc.

Maintenance and repair of chemical centrifugal pumps, vacuum pumps, twin lobe compressors, centrifugal blowers, recirculation fans, process mixers, chemical agitators, pneumatic & hydraulic equipments.

Installation, maintenance, repair and replacement of mechanical seals.

Annual service and repair of domestic water bore holes using air-compression system.

Annual service and repair of fire extinguishers in plant.

Annual service and repair of smoke detectors in plant.

Maintenance & repair of gate, flush, ball, butter-fly, direction control valves, PRV’s and diverters etc.

Maintenance & repair of pneumatic & hydraulic cylinders, mechanical jacks, jaw-pullers etc.

Maintenance & repair of water-dispensers, coolers, air conditioners-Window & split, Air curtains etc.

Routine service maintenance of DG sets in utilities ranging 40 to 1500 KVA. Had experience for Perkins (UK), Kohler (UK), Lister & Volvo Make in this range.

Maintenance & repair of conventional machines in engineering workshop, such as engine lathe, shaper, hydraulic press, vertical & radial drill. Had maintenance experience for Mysore-Kirloskar Cummins and Batliboi Make.

Used PID’s and PFD’s to order piping & instrumentation such as pumps, pipelines, valves, strainers, control valves, insulation such as glass-wool & slabs etc.

Created data books for LPG, AGO (Automotive Gas Oil) storage & consumption which served as user guides for offload, stock levels and consumption pattern in baked food snacks plant.

Created data books which served as user guides including repair history, assembly information, and replaced part status for used old or new etc & spare part list for the maintenance & reliability department.

Utilized Excel to create data books for present machine down times in respective areas. Worked for continuous improvement in the areas of maintenance and mapped improvements thereafter, with reduced MTTR & increased MTBF well reflected thru graphical presentation.

Learned the value of processes and the importance of being methodical while completing tasks.

Failures focus approach and finding alternative to suit machinery equipment per ambient conditions.

Align functionally across concern departments for implementation & achievement of time bound targets.

Developing indigenous vendors in line with standard mechanical drawings for frequent wear and tear parts based on experience and foresee so that extreme plant exigency is avoided.

Completed reports & MOM on installation of parts with new equipment, repair and service of existing equipment under supervision of O&M Engineer etc.

Computer proficiency with Microsoft Office, Excel and Power Point.

Proactively identify areas of obstruction or breakdowns and take steps to rectify the equipments through application of troubleshooting tools to ensure zero breakdowns.

Supervise fabrication jobs done by contractors and ensure adherence to pre-set standards.

Execute cost saving techniques, measures or modifications to achieve substantial reduction in O&M expenditure & work within budget.

Maintain documents of plant maintenance activities & generate monthly breakdown & maintenance reports.

Exposure to vibration monitor tools and techniques; Baseline Technologies, 2050

Continuous & cyclic acquisition of overall values (online monitoring).

Time based periodic acquisition of overall values (offline monitoring).

Broadband condition parameters, such as RMS value of vibration velocity.

Application of benchmark standards for vibration of rotating machines.

Generate report on routine basis and oversee corrective / PM activities as required at site.

Hands on to temperature analysis for critical equipments, using laser gun, non contact IR- MT4.

Exposure to ferrography analysis for oil quality and mix of contaminants deteriorating equipment life.

Optimize monitoring program based on criticality of the equipment & men availability.

Monitor spares status of diagnostic tools on routine basis and place requirement as required.

Machinery fault diagnosis, subjected to external agencies using vibration analysis.

Working knowledge of computer application software’s like word, excel and power point etc.

Basic knowledge of thermograph depiction.

Resource management

Leading the team of subordinates:

Plan, monitor and change duty roster of executives & technicians as per plant need.

Setting KRA & KPI’s of team mates down the line; analyze compliance to KRA & KPI’s during appraisal conduct.

Monitoring performance of executives & technicians by conducting timely performance reviews.

Troubleshooting and guiding technicians with executives in critical situations.

Sustenance and evaluation of Kaizens and 6S adoption.

Improve savings by improving productivity and quality through kaizen plans and exercise evaluation.

Plan and conduct 5S audits within and outside department.

Forecasting, planning and executing various departmental activities and monitor progress of various tasks in hand.

Leading & motivating team of subordinates for increased efficiency in complete.

Ensuring Implementation of Maintenance System to Minimize Downtimes & Cost of Maintenance:

Hands on for maintenance of process equipments in BOPET division like extruders (Barmag), NSF & LLF (Barmag), die head and chill roll (EDI & Barmag), MDO, TDO & take-up transfer (Dornier), winder & primary slitter (J. Kampf-Germany), recycling-Condux and Erema, belt conveyors, blowers,

pumps, polymer feeding system, plate heat exchangers, rotary granulators for cast and trim film (Condux & Hosokawa Alpine), cutter compactors, polymer pellet strand cutters etc. In addition to,

extruders in baked snacks & food (Maddox & AEI-US), 3 pass dryer (Maddox-US), slurry and coat tumbler, bucket elevators, packaging machines by Martini, E-coders i.e. Digi-3 & 50 by Open Date

(UK), packet conveyors, reciprocating air compressors by Kaeser & IR, Nitrogen plant by Dom nick Hunter, Refrigerant dryers by Kaeser, maintenance and handling of DG’s in utilities etc.

Maintaining a log of all problems that occur in a week & then taking the corrective action; drawing out the activity schedule for weekly maintenance. Maintaining plant equipment status report thereby posting history data sheets for equipments at month end.

Calculating the % age compliance of preventive maintenance schedule; implementation of CBM techniques.

Calculating equipments OEE (Overall equipment effectiveness), MTTR & MTBF.

Ensuring compliance to pre-set annual equipment lubrication calendar for oil and grease i.e. PM Calendar.

Troubleshooting and framing why-2 analysis. Based on why-2 analysis; present machinery with prior check list is improvised to PM schedule.

Responsible for spare part management with key focus on spare availability accounting zero down times on unavailability.

Responsible for sustenance of maintenance budget and cost reduction by target % with kaizen implementation and technical innovate moves. Draw maintenance budget for regular consumables, domestic & import spares, spares under CAPEX, insurance etc.

Budget planning and control.

Ensuring 100% uptime for plant core equipments:

Maintaining zero down times of process equipments, centrifugal pumps, film take off and winding unit rollers, primary and secondary slitters, cutter compactors, cast, trim and pellet strand granulators with BO-PET film mftg. and process equipments involved with extruded snack & food division.

Building organizational & self capability

Coaching, developing team of technicians & executives: Training of new joiners; counseling of employees; recommending employees for training after their performance reviews; on the job training for multi-skilling of technicians etc.

Practicing and communicating forward a quality, safety and hygiene focused culture in the plant: Generating quality awareness and commitment amongst peers, operators and technicians.

Attending quality wall meetings to understand the effect of various machine related problems on the quality of the final product and accordingly deciding on the maintenance activity to be

undertaken; striving to attain continuous improvement of quality audit scores; striving to attain zero accident target with hundred % men days in line to mandatory PPE’s at site.

Learning continuously and upgrading own abilities: Operation and maintenance manual of process equipments and machinery involved are adhered to with machine drawings to understand and troubleshoot machines better.

Company brief in previous:

Combination Industries Ltd is a snack and baked extruded food Plant in Calabar, Cross Rivers State- Nigeria.

Ester Industries Ltd is a reputed manufacturer and supplier of polyester, metalized, chemical and thermal coat specialty films and engineering polymer compounds under the trade name “Uma PET” and “Estoplast” for polymer compounds in Khatima, Uttarakhand State (India).

Century Pulp & Paper is a reputed manufacturer and supplier of rayon grade pulp writing and printing paper with diversified business into textiles, yarn, denim, tyrecords, caustic Soda, sulphuric acid, salt and cement manufacturing in Lalkua, Uttarakhand State (India).

Curriculum projects:

B.Tech.

Project Title: “Study and experimental verification of some metal forming processes”.

The intent of the work is to contribute to the fundamental principles of engineering processes involved in production technology and getting theoretical results verified on experimental basis.

Additional certification:

International accreditation in IDP British, IELTS Test with an overall band score of 7.0 in Apr’ 2016.

Bearing maintenance & technology, RMI- SKF.

MS-Project, CADD Centre, Gurgaon.

Personal details:

Date of Birth: 29th June 1978

Marital Status: Married

Passport No: M5624224

I hereby declare that the information furnished is true to the best of my knowledge & belief.

Sitarganj (Uttarakhand) (RAJESH DEORARI)

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